Smart Product Engineering: Proceedings of the 23rd CIRP Design Conference, Bochum, Germany, March 11th - 13th, 2013 (Lecture Notes in Production Engineering)

The collection of papers in this book comprises the proceedings of the 23rd CIRP Design Conference held between March 11 th and March 13 th 2013 at the Ruhr-Universität Bochum in Germany. The event was organized in cooperation with the German Academic Society for Product Development – WiGeP. The focus of the conference was on »Smart Product Engineering«, covering two major aspects of modern product creation: the development of intelligent (“smart”) products as well as the new (“smart”) approach of engineering, explicitly taking into account consistent systems integration. Throughout the 97 papers contained in these proceedings, a range of topics are covered, amongst them the different facets and aspects of what makes a product or an engineering solution “smart”. In addition, the conference papers investigate new ways of engineering for production planning and collaboration towards Smart Product Engineering. The publications provide a solid insight into the pressing issues of modern digital product creation facing increasing challenges in a rapidly changing industrial environment. They also give implicit advice how a “smart” product or engineering solution (processes, methods and tools) needs to be designed and implemented in order to become successful. Front Matter....Pages 1-19 Smart Engineering for Smart Products....Pages 1-10 New Perspectives in the Quest for Unification of ‘Lean’ with Traditional Engineering Design Methodology....Pages 11-21 Procedural Model for the Virtual Commissioning on the Basis of Model-Based Design....Pages 23-32 A Template for Design for eXcellence (DfX) Methods....Pages 33-42 Enhancing Interpretation-Quality of Requirements Using PLM Integrated Requirements-Communication in Cross Company Development Processes....Pages 43-50 PLM-Centered Support of Active Virtual Customer Integration into the Product Creation Process....Pages 51-60 High Definition Product Lifecycle Management an Immersive Decision Making Environment....Pages 61-70 Implications of Open Innovation Approaches on Future PLM....Pages 71-81 Challenges of Model-Based Systems Engineering: A Study towards Unified Term Understanding and the State of Usage of SysML....Pages 83-92 Model Based Design with Systems Engineering Based on RFLP Using V6....Pages 93-102 Consolidating Product and Process Information of Connections – A System-Theoretical Approach....Pages 103-112 A Structured Approach for Function Based Decomposition of Complex Multi-disciplinary Systems....Pages 113-123 Methodology for Identification of Adaptive Reusable Modules in Automated Production Systems....Pages 125-135 Reverse Engineering for Manufacturing Approach: Based on the Combination of 3D and Knowledge Information....Pages 137-146 A Kinematic Approach for 6-DOF Part Positioning....Pages 147-157 Control Architecture for Plug-and-Play Intelligent Axes within Fast Reconfigurable Manufacturing Equipments....Pages 159-168 Product Development Process Modeling: State of the Art and Classification....Pages 169-179 Activity-Based Modeling and Analysis of Product Engineering Processes....Pages 181-190 An Enhanced Interface Analysis Method for Engineering Change Management....Pages 191-200 Optimizing Overlap between Testing and Design in Engineering Product Development Processes....Pages 201-210 Do(PLM)Con: An Instrument for Systematic Design of Integrated PLM-Architectures....Pages 211-220 Meta-data-Model for the Development of Adaptronic Systems....Pages 221-230 Web Services to Product, Processes and Resources Data Integration: Results and Perspectives of FedMan Project....Pages 231-241 Product Lifecycle Management Functional Reference Model for Software Support....Pages 243-251 Design of Reconfigurable Automotive Framing System....Pages 253-262 Mechatronic Machine Elements: On Their Relevance in Cyber-Physical Systems....Pages 263-272 Approach for an Early Validation of Mechatronic Systems Using Idealized Simulation Models within the Conceptual Design....Pages 273-282 Design for Testability for Micro-mechatronic Systems....Pages 283-292 A Reference Framework for Manual Assembly Simulation....Pages 293-302 Product Assembly Information to Improve Virtual Product Development....Pages 303-313 Assisted Decision-Making for Assembly Technique Selection and Geometrical Tolerance Allocation....Pages 315-324 Automated DHM Modeling for Integrated Alpha-Numeric and Geometric Assembly Planning....Pages 325-334 3DExperiences – Dassault Systèmes Strategy to Support New Processes in Product Development and Early Customer Involvement....Pages 335-344 Data Fusion and 3D Geometric Modeling from Multi-scale Sensors....Pages 345-355 Exploiting Service Data of Similar Product Items for the Development of Improved Product Generations by Using Smart Input Devices....Pages 357-366 Design of a Clip Product Based on Customer Needs for Playing Acoustic Music....Pages 367-376 Technology Roadmapping Based on Key Performance Indicators....Pages 377-386 Technical Risk Management for an Ensured and Efficient Product Development on the Example of Medical Engineering....Pages 387-398 A Simultaneous Engineering Approach for Free Form Bifurcated Sheet Metal Products....Pages 399-409 Complexity Management in Product/Process Simultaneous Design for Implementing a Fresnel Thermodynamic Solar Plant....Pages 411-420 Embodiment Discrete Processing....Pages 421-429 A Virtual Prototyping Approach Based on DOE Analysis to Support the Design of a Centrifugal Impeller....Pages 431-440 Towards a Context-Driven Front End in New Product Development....Pages 441-450 Multistate Feature Modelling of a Very Complex Design Feature....Pages 451-461 Virtual Validation of the Manual Assembly of a Power Electronic Unit via Motion Capturing Connected with a Simulation Tool Using a Human Model....Pages 463-472 Simulation of Variation in Assembly Forces Due to Variation in Spot Weld Position....Pages 473-482 Cutting Tool Data Representation and Implementation Based on STEP AP242....Pages 483-492 Assessment of Sensitivity of Numerical Simulation in Sheet Metal Forming Process Applied for Robust Design....Pages 493-503 Analysis of Automatic Online Lead User Identification....Pages 505-514 Improving Result Quality in Engineering Design by Better Linking Employee’s and Task’s Features....Pages 515-524 Internal Innovation Communities from a User’s Perspective: How to Foster Motivation for Participation....Pages 525-534 Determining Granularity Level in Product Design Architecture....Pages 535-542 Developing Modular Product Families with Perspectives for the Product Program....Pages 543-552 A Modular Dynamic Products Platforms Design Model....Pages 553-562 Design Automation with the Characteristics Properties Model and Property Driven Design for Redesign....Pages 563-572 The Implications of the Skin Model Concept for Computer Aided Tolerancing....Pages 573-582 Can a Pre-sketching Activity Improve Idea Generation?....Pages 583-592 Design Approach for an Adaptable Highly Integrated Hydraulic Feed Axis....Pages 593-602 Automated Configuration of a Machine Simulation Based on a Modular Approach....Pages 603-612 System Design of PLC-Controlled Specialized Production Machines....Pages 613-622 A New Method for Human Reliability Analysis in New Product Development....Pages 623-632 Design for Usability by Ubiquitous Product Documentation....Pages 633-641 Simulation in Human-Centered Design – Past, Present and Tomorrow....Pages 643-652 Distance Collaboration Support Environment....Pages 653-662 Technology Framework for Product Design....Pages 663-673 Digital Representations of Intelligent Products: Product Avatar 2.0....Pages 675-684 Product Evolution and Optimization Based on Gentelligent Components and Product Life Cycle Data....Pages 685-694 Early Development of Weight-Optimized Mechatronic Products....Pages 695-704 Statistical Tolerance-Cost-Optimization of Systems in Motion Taking into Account Different Kinds of Deviations....Pages 705-714 Forecasting Environmental Profiles in the Early Stages of Product Development by Using an Ontological Approach....Pages 715-724 Leveraging Product Development for a Sustainable Future: Energy and Resource Efficiency in Lifecycle Analysis....Pages 725-734 Exploring Opportunities to Improve Life Cycle Environmental Performance of a Complex Product....Pages 735-744 Cost-Effects of Product Modularity – An Approach to Describe Manufacturing Costs as a Function of Modularity....Pages 745-754 Proposal of a Research Methodology to Increase the Robustness of the Conjoint Trends Analysis Method through Its Formalization....Pages 755-764 Analyzing the Deviation of Product Value Judgment....Pages 765-775 Complexity Connectivity Metrics – Predicting Assembly Times with Low Fidelity Assembly CAD Models....Pages 777-786 The Virtual Reality Lab as a Synthetic Environment: From Strategic Approach to Practical Implement....Pages 787-794 A Tool Proposition to Support Multidisciplinary Convergence in Immersive Virtual Environment: Virtusketches....Pages 795-804 A Visual Language for the Collaborative Visualization of Integrated Conceptual Models in Product Development Scenarios....Pages 805-814 The Right Knowledge Management Strategy for Engineering Analysis SME: A Case Study....Pages 815-824 An Ontological Approach to Integrated Product and Process Knowledge Modeling for Intelligent Design Repositories....Pages 825-834 Know-How Identification, Scoring, and Classifying in Product Development Processes....Pages 835-844 How the Integration of Environmental Concerns Modifies the Integrated Design Process....Pages 845-854 Towards Integrating Sustainability in the Development of Product/Packaging Combinations....Pages 855-864 Tolerance Specification Optimization for Economic and Ecological Sustainability....Pages 865-874 Material Selection for Eco-design....Pages 875-883 An Information Model of the Design Process for the Estimation of Product Development Effort....Pages 885-894 Assessing the Relationship between New Product Development Practices and Performance in the Norwegian Manufacturing Industry....Pages 895-904 An Indicator-Based Process Monitoring Cockpit for Controlling and Enhancing Product Development Processes – An Industrial Case Study....Pages 905-914 A Method to Design a Smart Home Interface....Pages 915-925 Virtual Reality Coupled with Adapted Physical Interface for a Better Evaluation of the Innovative Surgical Instrument....Pages 927-936 Application of AR Technologies to Sheet Metal Forming in Shipbuilding....Pages 937-945 Are Smart Products Foiling Automated Design?....Pages 947-956 Management of Cost Knowledge in Product Design – Integration of Upstream and Downstream Life Cycle Phases....Pages 957-967 Functional Shape Elements Integrating Design and Manufacturing Knowledge....Pages 969-978 Decision-Making Support for Sustainable Product Development....Pages 979-988 Industry Requirements for an Assistant System Supporting Energy-Efficient Product Development in the Automotive Supply Industry....Pages 989-997 Early System Simulation to Support EcoDesign of Vehicle Concepts....Pages 999-1008 Back Matter....Pages 1009-1011 The collection of papers in this book comprises the proceedings of the 23rd CIRP Design Conference held between March 11th and March 13th 2013 at the Ruhr-Universität Bochum in Germany. The event was organized in cooperation with the German Academic Society for Product Development – WiGeP. The focus of the conference was on »Smart Product Engineering«, covering two major aspects of modern product creation: the development of intelligent (“smart”) products as well as the new (“smart”) approach of engineering, explicitly taking into account consistent systems integration. Throughout the 98 papers contained in these proceedings, a range of topics are covered, amongst them the different facets and aspects of what makes a product or an engineering solution “smart”. In addition, the conference papers investigate new ways of engineering for production planning and collaboration towards Smart Product Engineering. The publications provide a solid insight into the pressing issues of modern digital product creation facing increasing challenges in a rapidly changing industrial environment. They also give implicit advice how a “smart” product or engineering solution (processes, methods and tools) needs to be designed and implemented in order to become successful.