Proceedings of the 9th International Conference on Industrial Engineering: ICIE 2023 (Lecture Notes in Mechanical Engineering)

This book highlights recent findings in industrial, manufacturing and mechanical engineering and provides an overview of the state of the art in these fields, mainly in Russia and Eastern Europe. A broad range of topics and issues in modern engineering is discussed, including the machinery and mechanism design, dynamics of machines and working processes, friction, wear and lubrication in machines, design and manufacturing engineering of industrial facilities, transport and technological machines, mechanical treatment of materials, industrial hydraulic systems. This book gathers selected papers presented at the 9th International Conference on Industrial Engineering (ICIE), held in Sochi, Russia, in May 2023. The authors are experts in various fields of engineering, and all papers have been carefully reviewed. Given its scope, this book will be of interest to a wide readership, including mechanical and production engineers, lecturers in engineering disciplines, and engineering graduates. Preface Contents The Design Features of Locomotives with Hybrid Propulsion Systems 1 Introduction 2 Problem Statement 3 Research Questions 4 Theoretical Section 5 Findings 6 Conclusion References Reconfiguration Mechanism Analysis of the Wheel-Track Robot 1 Introduction 2 Structure of the System 3 Robot Reconfiguration Mechanism 4 Optimization of the Reconfiguration Mechanism Parameters 5 Conclusion References Modified Double-Slider Coupling of Multioperational Milling Machine 1 Introduction 2 Problem Analysis and Task Statement 3 Three-Dimensional Modeling of the Main Movement Drive for a Wide-Purpose Machine 4 Creation of an Improved Design of a Double-Slider Coupling with Increased Efficiency 4.1 Creation of an Analysis Formular 4.2 Calculation of the Double-Slider Coupling Modification Coefficient 5 Conclusion References Strain-Stress State Control of Multidimensional Resilient Kinematic with Indefinite External Distubance 1 Introduction 2 Statement of the Research Problem 3 Solution of the Problem of Stress-Strain State Control of a Multidimensional Construction 4 Conclusion References Selection of the Differential Construction Taking into Account Operational Requirements 1 Introduction 2 Methods 3 Results and Discussion 4 Summary 5 Conclusions References Modeling of Generating Cylindrical Gear Arc Teeth Shaping Processes 1 Introduction 2 Modeling of Shaping Cylindrical Gear and Wheel Arc Teeth Flanks on the Basis of the Counterpart Rack 3 Calculation of Wheel and Pinion Arc Teeth End Plane Sections 4 Main Results References Updating the Statistical Strength Analysis Method for the Shut-Off Valve Body in Random Loading Conditions 1 Introduction 2 Setting the Problem of Probabilistic Calculation of the Gate Valve Body 3 Method Description 4 Computer Simulation of the Failure Probability Analysis for the Gate Valve Body 5 Conclusions References Spiroid Gears as an Alternative to Bevel and Hypoid Gears 1 Introduction 2 Background and Current Prerequisites 3 Evaluation Criteria, Applied Methods and Calculation Software 4 On Estimates of Conjugate and Localized Contact 5 Possibilities to Improve Gear Performance 6 Conclusion References Mathematical Model for Optimizing the Determination of the Number of Doses of Components Dispensed by Discrete Dispensers to Obtain a Minimum Portion of a Mixture with Specified Probabilistic Characteristics on a Conveyor Nonmixer 1 Introduction 2 Relevance, Scientific Significance of the Issue 3 Task Setting 4 Theoretical Part 5 Practical Significance, Proposals and Examples, Experimental Results 6 Conclusions References Determining Helical Gear Transmission Geometrical Parameters of Top Drive Gearbox 1 Introduction 2 Method for Determining Gears Twin Geometric Parameters 3 Method Implementation for Determining the Gears Twin Geometric Parameters 4 Verification of Calculation Results 5 Main Results References Analysis of Factors Reducing the Reliability of Electric Pump Units Bearing of Spacecraft Thermal Control Systems 1 Introduction 2 Relevance 3 Analysis of Factors Reducing Bearing Life 3.1 Requirements of State Standards 3.2 Axial and Radial Forces 3.3 Gyroscopic Moment 4 Conclusions References Improving Thermal Characteristics of Double-Sided Face Grinding Machines 1 Introduction 2 Assessment of the Impact of Heat Generation Sources on the Formation of Temperatures and Temperature Displacements of the Machine Tool 3 Conclusion References Operation of Wheel Skidders in Conditions of Insufficient Ground Bearing Capacity 1 Introduction 2 Objects and Methods of Research 3 Results and Its Discussion 4 Conclusions References Design Calculation of the Lateral Tire Stiffness When the Wheel Rotation Plane is Inclined 1 Introduction 2 Purpose of Research 3 Research Method 4 Conclusion References Modernization of the Jib Lifting Mechanism Design of a Truck Crane 1 Introduction 2 Jib Lifting Mechanism Design 3 Calculation of the Five-Point Jib Lifting Mechanism Design 4 Conclusions References Modeling of the Thermal State of a Motor Spindle with a Radial Ventilation System 1 Introduction 2 The Modeling and Discussion 3 Research Results and Discussion 4 Conclusions References The Determination of Output Parameters of the Electric Drive of the Sealed Valve of the Main Pipeline 1 Introduction 2 Determination of Output Parameters 2.1 The Determination of the Mechanical Characteristics 2.2 The Determination of the Traction Characteristic 3 Analysis of Results 4 Conclusion References Statement of the Problem of Stability Cylindrical Panel by the Method of Finite Elements 1 General Provisions 2 Determination of the Supercritical State of a Cylindrical Panel 3 Numerical Example 4 Conclusion References Possibility of Achieving Guaranteed Reliability of Mechanical Products for Set Service Life 1 Introduction 2 Relevance 3 The Impact of Key Component Faultlessness on the Reliability of Mechanical Products 4 Selecting the Control Method for Component Cross-Sections and Surfaces Impacting Product Faultlessness 5 The Summary of the Operation of the Tools Used to Monitor the Quality of Cross-Sections and Surfaces 6 The Summary of the Guaranteed and Unconditional Faultlessness Assurance Principle for Key Components 7 Practical Significance 8 Conclusions References Method for Selecting Electrodes of Tools for Jet Electrolytic-Plasma Processing 1 Introduction 2 Materials and Equipment 3 Method of Selection of Technology and Design of Electrode Instruments 4 Experimental Results 5 The Discussion of the Results 6 Conclusions References Parameterization of Body Parts of Vertical Gearboxes in Autodesk Inventor for Solving Research Problems 1 Introduction 2 Research Object, Problem Statement and Solution Methods 2.1 Research Objective and the Initial Data 2.2 A Parameterization Method with Parameter Control in the Context of an Assembly 3 Studies Conducted for Parametric Assembly of Gearbox Bodies and Their Outcomes 3.1 The Impact of the Rolling Bearing Service Life on the Weight and Overall Gear Bodies’ Parameters 3.2 The Impact of the Gear Ratio on the Dimensions and Weight of the Gearbox Bodies 3.3 The Impact of the Interaxial Distance of the Gear on the Dimensional and Weight Parameters of the Gearbox Bodies 4 Conclusion References The Optimization of the Grubber Pruning Device Design 1 Introduction 2 Relevance and Scientific Value of the Subject 3 Problem Statement 4 The Theoretical Section 5 Practical Significance and Results of Implementations 6 Conclusion References Hierarchical Management System of the Coal-Winning Complex 1 Introduction 1.1 Goal Settings 2 Theory 2.1 Unified a Priori Databank 2.2 Unified a Posteriori Database 2.3 Digital Twin 2.4 Target Functions and Optimality Criteria for Mining Machines 2.5 Algorithms for the Synthesis of Optimal Controls of Machines and Mechanisms of the Coal-Winning Complex 3 Research Results 4 Summary and Conclusions References Combined Approach to Simulation of Electromagnets in the Levitation System of Ground Transport 1 Introduction 2 Formulation of the Problem 3 Mathematical Model 4 Algorithm for Solving Inverse Design Problems 5 A Program Complex for Modeling of the Optimal Levitation Electromagnet 6 Conclusion References Loading and Transport Unit with an Enlarged Working Area 1 Introduction 1.1 Structure References Contemporary Methods for Applying Low-Waste and Non-waste Technologies in Producing Chromium- and Titanium-Containing Pigments 1 Introduction 2 Properties of Chromiferous Pigments and Their Application 3 Yielding Chromiferous Pigments from Industrial Waste 4 Non-waste Technology for Yielding Titania from Titanium Tetrachloride 5 Manufacturing Cast Stone Products by Using Bischofite Obtained from Chlorine-Waste 6 Conclusions References Modeling Hydroelastic Response of the Channel Wall Resting on a Nonlinear Elastic Foundation 1 Introduction 2 Statement of the Problem 3 The Theory and Governing Equations 4 Determination of Response for the Channel Bottom Wall 5 Conclusion References Correlation Between Pressure Pulsations and the Pilot Fuel Ratio in a DLE Combustor of a Gas Turbine Engine as an Evaluation Criteria for the Fuel-Air Mixture Homogeneity 1 Introduction 2 Formulation of the Problem 3 Analysis of Data to Form a Quantitative Criterion for the Combustion Homogeneity 4 Refinement of the Semi-empirical Mathematical Model of the Combustor Based on the Obtained Criterion 5 Conclusions References Evaluation of Dynamic Parameters of Nozzle and Sprayer Operation on Mixed Fuel 1 Introduction 2 Research Objectives 3 Materials and Methods 4 Results and Discussion 5 Conclusion References Support Coefficients for a Spring-Hinged Beam at Vibration and Buckling 1 Introduction 2 Mathematical Statement of the Problem 2.1 Free Vibrations of the Beam in Elastic Supports 2.2 Beam Buckling in Elastic Supports 3 Calculation of Support Coefficients 4 Solution of the Reverse Problem 5 Discussion 6 Conclusion References Parametric Reliability of Metalworking Equipment 1 Introduction 2 The Role of Spindle Units in the Assurance of the Parametric Reliability of Metal-Working Equipment 3 Conclusion References Theoretical and Experimental Studies of the Tractive Resistance of a Spring-Tooth Harrow with a Parallelogram Section Mount System 1 Introduction 2 Topicality, Scientific Importance 3 Problem Statement 4 Theoretical Part 5 Results of the Experimental Studies 6 Conclusions References Stationary Gas Dynamics and Heat Transfer of Turbulent Gas Flow in the Cylinder and Exhaust System of a Reciprocating Engine 1 Introduction 2 Research Object and Problem Statement 3 The Results of Bench Tests of a Diesel Engine 4 Conclusion References Computational Study of Combustion and Emissions Characteristics in Ammonia-Powered Gas-Diesel Engine 1 Introduction 2 Ammonia as a Motor Fuel 3 Simulation Methodology 4 Simulation Results and Discussion 4.1 Determination of the Optimal Value of the Pilot Dose of Diesel Fuel 4.2 Optimization of the Injection Timing 4.3 Comparison of Gas-Diesel Cycle on Ammonia and Diesel Cycle 5 Conclusions References Development of a System for Monitoring Torsional Oscillations of the Crankshaft Based on the Phase Chronometric Method 1 Introduction 2 Overview of Existing Methods 3 Phase-Chronometric Torsional Oscillations Monitoring System 4 Monitoring System Test 5 Conclusion References Increasing the Robustness of Modern Turbocharging Systems Using a Hydraulic Accumulator and Oil Circulation 1 Introduction 2 Theoretical Research 3 Methods 4 Results of Experimental Studies 4.1 Relationship Between Changes in the Oil Temperature at the Drain of the TCR Outlet line and Input Parameters: Oil Temperature in the TCR Bearing Input Line and Oil Pressure in the TCR Bearing Input Line at a Constant Value of the Parameter n = 50000 rpm 4.2 Relationship Between Changes in the Oil Temperature at the Drain of the TCR Outlet line and the Input Parameters: Oil Temperature in the TCR Bearing Input Line and Oil Pressure in the TCR Bearing Input Line at a Constant Value of the Parameter n = 75000 rpm 5 Conclusion References Adaptive Scraper Conveyor Loading Control System 1 Introduction 2 Literature Review and Problem Statement 3 The Main Content 3.1 Calculation of the Scraper Conveyor Loading 4 Development of a Rational Way to Control the Speed of the Scraper Conveyor 5 Conclusions References Estimation of Fatigue Life Under Multivariable Loading Using the Corrected Linear Damage Summation Hypothesis 1 Introduction 2 Damage Accumulation Model 3 Results of Calculation 4 Conclusion References Reduction of Torsional Vibrations in the Transmission of Transport Vehicles 1 Introduction 2 Ways to Reduce Torsional Vibrations 3 Conclusions References Corrosion and Fatigue at Steel Fretting Damage 1 Introduction 2 Research Materials and Methods 3 Results and Discussion 4 Conclusion References Operating Resource Prolongation of Diaphragms for Tire Shaping and Vulcanizing Presses 1 Introduction 2 Materials and Methods 3 Results and Discussion 4 Conclusions References Comparative Analysis of Tribological Nitride and Carbon PVD-Coatings Deposited on a Nitrided Steel Substrate 1 Introduction and Statement of the Research Problem 2 Materials, Equipment and Research Methods 3 Results and Discussion 4 Conclusion References Principles of Guaranteed Reliability Provision for Agricultural Equipment 1 Introduction 1.1 Description of the Principle of Guaranteed Reliability Provision for the Agricultural Equipment 2 Implementation of the Principle of Guaranteed Reliability Provision at the Input Control Stage 2.1 Equipment for Metallographic Studies 2.2 Equipment for Non-destructive Testing 2.3 Analysis of the Flaw Physical and Chemical Behavior on the Metal Section Surface 3 Implementation of the Principle of Part Guaranteed Reliability at the Design and Construction Stages 4 Conclusion References The Effect of Magnetic Nanoparticles on Lubricating Properties of Magnetic Oils Under Boundary Friction 1 Introduction 2 Research Methods and Materials 2.1 Preparing Experimental Magnetic Nanoparticles and Magnetic Oils 2.2 Equipment for Tribotechnical Testing of Oils 3 Research Results and Discussion 4 Conclusion References Analysis of Secondary Structure Formation During Modification of Steel Friction Surfaces 1 Introduction 2 Theoretical Part 3 Results of Studies 4 Conclusions References Magnetic Lubricating Fluids with Novel Dispersion Media 1 Introduction 2 Research Materials and Methods 3 The Results of Experimental Studies 3.1 Oils Based on Fluoroorganic Compounds 3.2 Triethanolamine Oils 4 Conclusion References Antifriction Composite Inserts for Current-Removing Brushes of Electric Machines 1 Introduction 2 Problem Statement 3 Theory 4 Research Methodology 5 Discussion of the Results 6 Conclusion References Modeling of Tribological Properties of Self-lubricating Composite Materials 1 Introduction 2 Statement of the Problem 3 Laboratory and Computational Experiments 4 Conclusion References An Experimental Study of Tribological Properties of Threaded Joints Inconel 718 ─ Grade 660 with a Solid Lubricant Based on MoS2 1 Introduction 2 Design Features of Threaded Joins and Their Range of Application 3 Experimental Procedures 3.1 Materials and Characteristics 3.2 Pin-on-Disk Wear Test 4 Conclusions References Using Lean Production Tools to Optimize the Business Processes of Locomotive Stock Units of Russian Railroads OJSC 1 Introduction 2 Problem Statement 3 Research Questions 4 Theoretical Section 5 Findings 6 Conclusion References Modeling Volumetric Errors in the Working Area of a Vertical Milling Machine 1 Introduction 1.1 Problem State in Modern Machine Production 1.2 Problem Statement 2 Developing a Mathematical Model for the Output Accuracy of the Machine 3 Primary Error Modeling for Production System Elements 3.1 Milling Machine Table Errors 3.2 Milling Machine Spindle/Holder/Tool Set Errors 4 Volumetric Errors Calculation 5 Experimental Testing of the Calculation Model 6 Conclusion References Determination of the Friction Coefficient Using a Force Torque Sensor During the Robotic Assembly of a Non-rigid Shaft with a Rigid Sleeve 1 Introduction 2 Stages of the Pairing Process in Automated Assembly 3 Analysis of Forces at Two-Point Contact 4 The Experimental Setup 5 Description of the Experiment and Obtained Results 6 Conclusion References Engineering Support & Infrastructure of Small – Sized Mechanical Engineering Companies 1 Introduction 2 CAD Production Support 3 CAO Production Support 4 CAE Production Support 5 Intellectualization of Company Control 6 Digitalization of Production 7 Conclusion References To the Design of Medium- and Long-Term Programs of Innovative Development of Some Areas of Mechanical Engineering 1 Introduction 2 LC HTP Structure Description 3 A Methodological Approach to Describing the Dynamics of LC Stages Based on a Discrete Semi-markov Model 4 Semi-markov Model of the LC Processes of HTP Type Samples 5 A Semi-markov Model of LC Processes in the Creation of a Unique Single HTP Sample 6 Methodological Approach to Describing LC Dynamics Based on the Use of Logistic Functions 7 Ways to Achieve a Guaranteed Readiness Level of HTP 8 Transformation of LC Stage Planning Variants Using a Logistic Model 9 Methods to Determine the Advisability of Continuing HTP Exploitation 10 Results of Applying the LC Process Model of HTP Type Samples 11 Results of Applying a Semi-markov Model to Describe the LC Processes of a Unique Single Product Sample 12 Simulation with a Logistic Function Results 13 Results of Sequential Modeling of LC Stages Using a Logistic Model 14 Exploitation Process of Products, Taking into Account the Current and Restoration Repairs Simulation Results 15 Discussion 16 Conclusion References Technological Effect of Hole Calibration in the Conditions of Ultrasonic Exposure to the Part 1 Introduction 2 Analysis of Factors Affecting the Magnitude of the Traction Effort When the Holes are Mandrelled 3 Technological Features of Hole Calibration with Mandrels with the Imposition of an Ultrasonic Field on the Part 4 Methodology and Results of Research 5 Conclusion References Cross-Platform Simulator for Railway University Students 1 Introduction 2 Overview of Modern Simulation Technologies 3 Development of a Training Cross-Platform Railway Simulator 4 Approbation of the Simulator in the Educational Environment 5 Conclusion References Development of Technology for Spark Plasma Sintering of High-Entropy Target Cathodes for Synthesis of Wear-Resistant Coatings on Cutting Tools 1 Introduction 2 Methods and Materials 3 Results 4 Conclusion References The Smart System to Supply Methanol to the Gas-Gathering Network 1 Introduction 2 Current Hydrate Formation Detection and Prevention Methods 3 Statement of Problem 4 Results and Discussion 4.1 The Concept of a Smart Methanol Supply System 4.2 The Cognitive Map for the Assessment of the Gas-Gathering Network Condition 5 Conclusion References The Distributed Automated System to Supply Methanol to the Gas-Gathering Network 1 Introduction 2 Hydrate Formation Start Diagnostic Algorithm for the Plume 3 Statement of Problem 4 Results and Discussion 4.1 The Operating Algorithm for the Distributed Automated Methanol Supply Control System (DAMSCS) 4.2 The Structural Design of the Suggested System 4.3 The Suggested DAMSCS Module 5 Conclusion References Laser Quality Control System for Robotic Machining System 1 Introduction 2 Interferogram 3 Flat Surface Control 4 Workpiece Parameter Assessment 5 General Guidelines for the Preparation of Your Text 6 Metering and Result Processing Procedures 7 Conclusions References Method of Tool-Electrode Design for Electrochemical Machining of Multi-stage Conical Hole by Rotating Electrodes 1 Introduction 2 Mathematical Model 3 Results and Discussion 4 Conclusions References Automated Design of Tooling for the Production of Tape Prepreg Based on Thermoplastic Polymers 1 Introduction 2 Results and Discussion 3 Conclusion References Resonance Phenomena in Vehicle Suspension 1 Introduction 2 Mathematical Model of an Automobile Suspension 3 Computer Simulation Results 4 Dynamic Vibration Damping in Vehicle Suspension 5 Conclusion References Development of a Neuro-Fuzzy Matlab Model for Assessing the Wear Rate of Crusher Liners 1 Introduction References Scientific Basis of Design of Automatic Hopper Feeding Device for Three-Piece Caps 1 Introduction 2 Formulation of the Problem 3 Theory 4 Experimental Results 5 Discussion 6 Conclusion References Structural Strength Modelling Methods for Solid-Rolled Railway Wheels 1 Introduction 2 Problem Statement in Studying the Structural Strength of Materials 3 Methodology and Designing Results for the Stress-Strain State 4 The Study of the Structural Strength of Materials of the Research Object 5 Conclusions References Theoretical Study of Sound Radiation of Bearing Frames of Overhead Cranes 1 Introduction 2 The Theoretical Part 3 Calculation Results 4 Conclusion References Influence of Geometric Parameters of the Secondary Plastic Deformations Zone on the Temperature Distribution on the Rake Face of the Lathe Cutter 1 Introduction 2 Materials, Methods and Experiments 3 Results and Discussion 4 Conclusion References Tool Condition Monitoring Techniques for Milling 1 Introduction 2 Tool Condition Monitoring System 3 Experiment Set-Up 4 Results and Discussion 5 Conclusions References Digital Technologies Within the Accuracy of Processing Low-Rigid Workpieces on CNC Machines 1 Introduction 2 Materials and Methods 3 Results and Discussion 4 Conclusion References Synthesizing Low-Wear Cathodic Coatings from Multi-component Alloys with a High-Entropy Effect 1 Introduction 2 The Features of the Coating Deposition Technology 3 Conclusion References Studies of the Influence of the Contact Temperature on the Buoyancy Force When Turning Metals 1 Introduction 2 Description of an Experiment to Identify the Coefficient of Amplification of the Buoyant Force with an Increase in Cutting Temperature 3 Research Results and Discussion 4 Conclusion References Prospects for the Application of Granular Media from Natural Materials to Improve the Quality of Coating Surfaces 1 Introduction 2 Characteristics of Granular Media from Natural Materials 3 Technological Effect of the Granular Media Treatment Process 4 Justification of the Particle Size Distribution of Media Made of Natural Materials When Machining Parts with Difficult-to-Reach Structural Elements 5 Drying and Wiping Parts with Granulated Media Made from Natural Materials 6 Conclusion References The Use of the Index of Chip-Forming Specific Energy Intensity for Determining and Controlling the Machinability of Structural Material in Adaptive Technological Cutting Systems 1 Introduction 2 Purpose of Research 3 Results and Discussion 3.1 Machinability and Chip Forming Specific Energy Intensity 3.2 Evaluation of the Efficiency of Cutting Processing Based on the Chip-Forming Specific Energy Intensity 4 Conclusion References Reconditioning Turbocharger Shafts Through Electrocontact Sintering with Powder Metal Mixtures 1 Introduction 2 Theoretical Research 3 Methods 4 Results of Experimental Studies 5 Conclusion References Tribological Properties of Innovative Composite Nanostructured Coatings for High-Speed Turning 1 Introduction 2 Theoretical and Experimental Background 3 Equipment, Experimental Methods and Results 4 Results of Experimental Studies and Their Discussion 5 Conclusion References The Effect of Cryogenic Treatment on the Structural Phase State of the Gas-Laser Cut Surface of High-Speed Steel 1 Introduction 2 Research Materials and Methods 3 The Results of Experimental Research 3.1 The Microstructure of High-Speed Steels 3.2 Phase Analysis Results 4 Conclusion References Influence of Trajectories During Direct Metal Deposition on Mechanical Properties of the Ti6Al4V Alloy 1 Introduction 2 Materials and Methods 3 Results and Discussion 4 Conclusion References Analysis of Deformation Behavior for Titanium Alloys at Elevated Temperature 1 Introduction 2 Materials and Methods 3 Results and Discussion 4 Conclusion References Development of an Improved Hydraulic Drive of Agricultural Machines for the Conditions of the Urals and Siberia 1 Introduction 2 Goals and Objectives of the Research 2.1 Research Methodology 3 Conclusions References Modeling the Aerodynamic Parameters of Centrifugal Fans with an Axial Distributor 1 Introduction 2 Statement of Problem 3 Theory 4 Conclusion References Author Index