Proceedings of the 6th Asia Pacific Conference on Manufacturing Systems and 4th International Manufacturing Engineering Conference: APCOMS-IMEC 2022, ... (Lecture Notes in Mechanical Engineering)

This book presents the proceedings of the 4th Asia Pacific Conference on Manufacturing Systems and International Manufacturing Engineering Conference (APCOMS-IMEC 2022), held in Surakarta, Indonesia, on 27 October 2022. The book presented selected papers covering scientific research in the field of manufacturing engineering, with focuses on industrial engineering, materials, and processes. The book appeals to researchers, academics, scientists, students, engineers, and practitioners who are interested in the latest developments and applications related to manufacturing engineering. Organizing Committee Preface Contents Manufacturing Process Development and Design of IoT-Based Poultry Weighing Tools 1 Introduction 2 Methodology 3 Result and Discussion 4 Conclusion References Effect of Machining Parameters on Surface Quality of Aluminium Puncher for Microchannel Fabrication Using Micro Cutting Process 1 Introduction 2 Experiment 2.1 Design of Experiment (DOE) 2.2 Microchannel Machining 2.3 Surface Roughness Measurement 3 Discussion 4 Conclusion References Wear Behaviour of Tungsten Carbide in End Milling Process of Aluminium Alloy 6061-T6 with Minimal Quantity of Tri-hybrid Nanofluids 1 Introduction 2 Methodology 3 Wear Mechanisms 3.1 Attrition and Micro-attrition 3.2 Flaking and Micro-flaking 3.3 Flank Wear 3.4 Coating Delamination 3.5 Abrasion and Micro-abrasion 3.6 Thermal Crack 4 Conclusion References Experimental and Simulation Approach; Investigation Effect of Axial Feed Rate to the Cutting Force in Dimple Milling Using Ball End Mill Tool 1 Introduction 2 Methodology 2.1 Experiment Setup 2.2 Finite Element Analysis 2.3 Pre-processing 2.4 Post Processing 3 Result and Discussion 3.1 Experiment Results 3.2 Simulation Results 4 Conclusion References Assembly Sequence Optimization to Minimize Reorientation and Tool Changes Using Genetic Algorithm 1 Introduction 2 Literature Research 3 Model and Case Study 4 Results and Discussion References Surface Roughness Analysis on Sheet Metals During AWJ Machining Using Low Pressure 1 Introduction 2 Methodology 3 Result and Discussion 4 Conclusion References Manufacturing System Design of Intervention for Operator in the Inspection Department of PT. XY Using Pahl and Beitz Method 1 Introduction 2 Research Methodology 3 Results and Discussion 3.1 Problem Identification 3.2 Planning Phase and Task Explanation 3.3 Product Concept Design Stage 3.4 Product Design Stage 3.5 Product Detail Design Stage 3.6 Product Design Validation 3.7 Implementation Result Assessment 4 Conclusion References Supply Chain Network Design for e-Groceries Using Clustering and Linear Programming 1 Introduction 2 Modeling 2.1 Linear Programming Models 2.2 Customer Clustering 3 Numerical Experiments 3.1 Parameters 3.2 Results 4 Conclusions References A Closed-Loop Supply Chain Inventory Model with Remanufacturing and Cleaner Production System 1 Introduction 2 Notations and Assumptions 3 Model Formulation 4 Solution Method 5 Numerical Example and Analysis 6 Conclusions References Analysis of Cardboard Sheets Supplier Selection Using Fuzzy AHP and TOPSIS Methods at PT. XYZ 1 Introduction 2 Research Methodology 2.1 Data Collection Method 2.2 Data Processing Method 3 Data Analysis and Discussion 3.1 Determination of Criteria and Sub-criteria with Cut-Off Point 3.2 Calculation of the Consistency Ratio Using the Analytic Hierarchy Process (AHP) Method 3.3 Determining the Weight of the Criteria and Sub-criteria with the Fuzzy AHP Method 3.4 Determining the Best Supplier Alternative with TOPSIS Method 4 Conclusion References Investigation of Monitoring Electrical Consumption on Load Using IoT 1 Introduction 2 Studies on Power Monitoring System Using IoT 3 Methodology 4 Results and Discussion 5 Conclusion References Investigation of IoT Devices for Fire Alarm Detection Systems Using Raspberry Pi 1 Introduction 2 Literature Review 2.1 Arduino Based Fire Detection and Alarm System Using Smoke Sensor 2.2 Rebundant for Fire Monitoring System Using Raspberry Pi and Arduino Uno 3 Flowchart 4 Results and Discussion 4.1 Effectiveness an Alarm System with IoT to Reduce Time Taken to Warn the Users 4.2 Fire Breakout Detection Test 5 Conclusion References Electric Motorcycle Adoption Research: A Bibliometric Analysis 1 Introduction 2 Methodology 3 Results and Discussion 3.1 Data Visualization 3.2 Data Analysis 4 Conclusion and Future Research References Design of Halal Traceability System Model for Edge Sewing Rectangular Veil Products at PT. YKI and PT. KPS Bandung 1 Introduction 2 Research Model Development 2.1 Research Reference Model 2.2 Halal Traceability Model Development 3 Result 4 Conclusion References The Design of Cultural Tourism Potential Indicators at Rembang Regency Using SECI Method 1 Introduction 2 Literature Review 2.1 Knowledge Management 2.2 Knowledge Sharing 2.3 Knowledge Management Implementation Strategy 3 Methodology 4 Research Result 4.1 Socialization 4.2 Externalization 4.3 Combination 4.4 Internalization 5 Conclusion References Packaging Design for Kelincidunia Cassava Chips Using Ergonomic Function Deployment (EFD) in UD. Wahyu Pendawa Lestari 1 Introduction 2 Literature Review 2.1 Quality Function Deployment (QFD) 2.2 Ergonomic Function Deployment (EFD) 2.3 Ergonomics 2.4 House of Quality 3 Methods 3.1 Determination of Sample 3.2 Arrangement QFD Matrix Phase 1 (House of Quality) 3.3 Visualization of Packaging Design and Customer Perception 4 Results and Discussion 4.1 Voice of Customer 4.2 Result of Validity and Reliability 4.3 Benchmarking 4.4 Interpretation of Respondent's Needs in Technical Characteristics 4.5 Relation Matrix 4.6 The Level of Importance of Technical Characteristics 4.7 Correlation Matrix 4.8 Target Values 4.9 Visualization of Packaging Design and Customer Perception 4.10 Ergonomic Function Deployment 5 Conclusion References Six Sigma Application on Software Improvement Process 1 Introduction 2 Literature Review 3 Research Methodology 3.1 Define 3.2 Measure 3.3 Analyze 3.4 Design 3.5 Verify 4 Results, Analysis, and Discussion 5 Conclusions References Multi-skilled Operator Assignment Model for Long Cycle Time and Low-Volume Assembly Line: A Case Study of Aircraft Assembly Line 1 Introduction 2 Related Works 3 Proposed Model 4 Results and Discussion 5 Conclusion References Analysis of Employment Increasing for Potential Tourism Industry in Indonesia: An Exploration Method Approach 1 Introduction 2 Methodology 3 Result and Discussion 4 Conclusion References Development of an Optimization Model for Home Health Care Routing and Scheduling Problem 1 Introduction 2 Model Development 2.1 Problem Description 2.2 Mathematical Model 3 Numerical Examples 4 Conclusions References Development of a Sustainable Supplier Selection Model and Order Allocation Considering Transportation Alternatives and Quantity Discounts 1 Introduction 2 Assumption and Notation 3 Model Development 4 Numerical Example 5 Conclusions References Optimization Model for Lot Sizing and Scheduling Problem Considering Multiple Suppliers, Quantity Discounts, Carriers, and Production Time Constraints 1 Introduction 2 Assumption and Notation 3 Model Development 4 Numerical Example 5 Conclusion References An EOQ Model for Perishable Product Considering Carbon Emissions Resulting from Refrigerated Truck and Cold Storage 1 Introduction 2 Assumption and Notation 3 Model Development 4 Numerical Example 5 Conclusion References Web Design: Develop the Decision Support System for Judgement Additional Order (JAO) Using Waterfall Method 1 Introduction 2 Literature Review 2.1 Decision Support System 2.2 Waterfall Method 2.3 Mathematical Model 3 Methodology 4 Result and Discussion 4.1 Data Flow Diagram 4.2 Mathematical Model 4.3 Architecture System 4.4 User Interface Design 5 Conclusion References Optimization Model for Perishable Product with Different Payment Schemes and Carbon Tax Regulation 1 Introduction 2 Notation and Assumption 3 Mathematical Model 3.1 The Case of Cash Payment 3.2 The Case of Advanced Payment 3.3 The Case of Credit Payment 4 Numerical Example and Analysis 5 Sensitivity Analysis 6 Conclusions References Segmentation of Potential Sustainable Tourism Based on Support System Facility Perspective 1 Introduction 2 Methodology 3 Result and Discussion 4 Conclusion References Study of Learning Factories Concept for Production Laboratories in Bandung Polytechnic of State 1 Introduction 2 Materials and Methods 3 Results 4 Conclusion References Applying Importance Performance Analysis (IPA) to Measure the Customer Satisfaction on Food Safety Practices in Restaurant 1 Introduction 2 Method 2.1 Questionnaires Design 2.2 Data Collection 2.3 Data Analysis 2.4 Sample Analysis 3 Results and Discussion 3.1 Demographic Profile of Respondents 3.2 Validity and Reliability Test 3.3 Importance Performance Analysis 4 Conclusion Appendix A. List of Attributes References Natural-Based Tourism Potential Identification from Indonesia in Post Pandemic Situation 1 Introduction 2 Methodology 3 Result and Discussion 4 Conclusion References Development of Framework for Flexible Job Shop Scheduling Based on Digital Twin to Tackle Disturbing Events 1 Introduction 1.1 Background 2 Research Gap 3 Proposed Framework 4 Conclusion References Online Transportation Order Matching Considering Passenger Priority Using Recency Frequency Monetary Method 1 Introduction 2 Literature Review 3 Research Method 4 Implementation 5 Conclusion References Manufacturing Losses Analysis of Ring Spinning Machine Based on Overall Equipment Effectiveness Evaluation: A Textile Case Study 1 Introduction 2 Research Method 3 Result and Discussion 3.1 OEE and Six Big Losses 3.2 Losses Analysis 3.3 Proposed Improvement 4 Conclusion References Improving the Efficiency of the Coal Car Body Assembly Process Using Work Standards at PT INKA 1 Introduction 2 Literature Review 3 Methodology 3.1 Data Collecting 3.2 Data Testing 3.3 Data Processing 4 Results and Discussions 4.1 Identify VA, NNVA, VA, and Waste 4.2 Proposed Improvements with Work Standardization 4.3 Determination of the Number of Proposed Operators 4.4 Comparison of Working Ratio Operators 4.5 Comparison of Operators’ Workload 5 Conclusion References The Sustainability-Oriented Total Cost of Ownership Model of the Electric Motorcycle 1 Introduction 2 Model Development 2.1 Consumer Oriented TCO 2.2 Social Oriented TCO 2.3 Environmentally Oriented TCO 2.4 TCO Main Model 3 Research Methodology 4 Conclusion References Supplier Selection and Order Allocation: Systematic Literature Review 1 Introduction 2 Methodology 3 Result 4 Discussion 5 Conclusion References A Literature Review on the Energy Efficiency Issue in Operating Room Planning and Scheduling 1 Introduction 2 Methods 3 Result and Discussion 3.1 Bibliometric Analysis 3.2 The Energy Efficiency Issues Related to the Operating Room 4 Conclusions References Economic Order Quantity Model for Perishable Product by Considering Donation Factor 1 Introduction 2 Model Assumptions and Notations 2.1 Assumptions 2.2 Notations 3 Model Formulation 4 Numerical Example 5 Sensitivity Analysis 6 Conclusions References Optimization of the Automotive Manufacturing Plant Using Systematic Layout Planning (SLP) with Modular Layout 1 Introduction 2 Systematic Layout Planning (SLP) and Modular Layout Design 3 Methodology 4 Results and Discussion 4.1 Validation Using Plant Simulation Software 5 Conclusion References Inventory Model for Reusable Items with Uniform Demand Arrival 1 Introduction 1.1 Background 1.2 Inventory System for Reusable Items 2 Literature Review 3 Model Development 3.1 Model Component 4 Numerical Testing 5 Conclusion and Future Research References Introduction of AHP Decision Model for Prioritizing Critical Risk of WMSD in the Automotive Working Environment 1 Introduction 2 Develop AHP Decision Model 3 Application of AHP Decision Model 4 Discussions 5 Conclusions References Design Thinking Process for Solving Supplier Selection and Risk Management Problem: A Case Study 1 Introduction 2 Research Method 3 Result and Discussion 4 Conclusion References Decision Support System for Tuition Subsidy in XYZ Senior High School Student with Families Affected by Pandemic 1 Introduction 2 Methodology 3 Results and Discussion 4 Conclusion References Cost Analysis for Warranted Products Protected by Lemon Laws Considering Failure Interaction 1 Introduction 2 Notations and Model Assumptions 2.1 Notations 2.2 Model Assumptions 3 Model Formulation 3.1 Modeling Failure 3.2 Refund Warranty Scheme 3.3 Replacement Warranty Scheme 3.4 Optimization 4 Numerical Example 4.1 Refund Warranty Scheme 4.2 Replacement Warranty Scheme 4.3 Sensitivity Analysis 4.4 Managerial Implications 5 Conclusion References Literature Review of Lean Manufacturing, Six Sigma and Lean Six Sigma Benefit 1 Introduction 2 Contextualization of This Review 2.1 Lean Manufacturing 2.2 Six Sigma 2.3 Lean Six Sigma 3 Method 4 Results and Discussion 4.1 Lean Six Sigma Benefits 4.2 Lean Six Sigma Scope 4.3 Lean Six Sigma Tools 4.4 Critical Success Factors Lean Six Sigma 5 Conclusion and Future Research References Design Process of Whippletree-Like Mechanism for Versatile Gripping in Arm Prosthesis 1 Introduction 2 State of the Art 2.1 Whippletree Mechanism in Everyday Life 2.2 Whippletree Mechanism in Arm Prosthesis 3 Design Process 4 Preliminary Result 5 Disscusion and Conclusion References Factors that Affect the Job Performance of the Health Workers in Indonesia: A Configurational Analysis 1 Introduction 2 Related Study 2.1 Factors Affecting Work Performance 2.2 Qualitative Comparative Methods (QCA) 3 Methods 3.1 Data Collection 3.2 fsQCA Steps 4 Results and Discussion 4.1 High Job Performance (fJP) Analysis 4.2 Low Job Performance (~fJP) Analysis 4.3 Necessary Condition Analysis 4.4 The Best Configurations 5 Conclusion References Best-Fit Heuristic Algorithm for Multi-stack Rectangular Packing Problem of NC Router Machine 1 Introduction 2 Literature Review 3 Problem Formulation 4 Proposed Algorithm 5 Numerical Example 6 Analysis and Discussion 7 Concluding Remarks References Cost Minimization Model for Raw Materials Procurement Planning at an Indonesian Aluminium Producer 1 Introduction 2 Literature Study 2.1 Aluminium Industry 2.2 Time Series Forecasting 2.3 Mathematical Model Reference 3 Methodology 3.1 Mathematical Model Formulation 3.2 Price and Demand Forecasting 4 Results and Discussion 4.1 Forecasting Results 4.2 Procurement Planning Results 5 Conclusion References Measuring Customer Satisfaction on Educational Management Services in University 1 Introduction 2 Method 3 Result and Discussion 4 Conclusions Appendix 1 Appendix 2 References Perception of Employees on Lean Six Sigma Practices and Corporate Sustainability in Automotive Manufacturing Industry 1 Introduction 2 Methodology 3 Results and Discussion 3.1 The Awareness of LSS Practices in the Organization Between Top Management, Executives, and Shop Floor of the Companies 3.2 The Relationship Between Level of Implementation of LSS Practices and Corporate Sustainability Performance of Company A, B, and C (Top Management and Executives) 3.3 The Relationship Between Level of Implementation of LSS Practices and Corporate Sustainability Performance of Company A, B, and C (Shop Floor) 4 Conclusion References Cognitive-Affective Model of Perceived User Satisfaction (CAMPUS) on the Design of E-Learning Interface: A Literature Review 1 Introduction 2 Methods 3 Result and Discussion 3.1 Cognition 3.2 Affection 3.3 CAMPUS Model 3.4 Proposed Construct for Further Research 4 Conclusion References PSO-LFDE Algorithm on Constrained Real-Parameter Optimisation Test Functions 1 Introduction 1.1 Particle Swarm Optimisation 1.2 Lévy Flight 1.3 The Doppler Effect 2 Proposed PSO-LFDE Algorithm 3 Results and Discussion 4 Conclusion References A Condition-Based Maintenance Lease Contract with Continuously Monitored Equipment 1 Introduction 2 Model Formulation 2.1 Lease Contract 2.2 Failure Modelling 3 Model Analysis 3.1 Lessee Decision Problem 3.2 Lessor Decision Problem 4 Numerical Example 5 Conclusion References Designing Drug Inventory Management System Design Using ABC-VED and Probabilistic Model to Minimize Total Inventory Cost in Public Health Service 1 Introduction 2 Theoretical Review 3 Metodology 4 Results and Discussion 4.1 ABC Analysis 4.2 VED Analysis 4.3 Matrix ABC-VED 4.4 Continuous Review Formulation Model Hadley-Within 4.5 Continuous Review Formulation (r, Q) with Fixed Lifetime 4.6 Result (r, Q) Optimal 4.7 Dashboard Monitoring System 4.8 Expected Amount of Expired BMHP 4.9 Comparative Analysis of Total Inventory Cost 5 Conclusion and Recommendation 5.1 Conclusion 5.2 Recommendation References Elaborate on Sustainable Production and Consumption in Mocaf Agro-Industry 1 Introduction 2 Literature Review 3 Methods 4 Result and Discussion 5 Conclusion References Manufacturing Automation Deep Learning Implementation for Rami Fiber Image Classification Using Convolutional Neural Network Algorithm 1 Introduction 2 Method 3 Results and Discussion 3.1 Accuracy and Plot Losses 3.2 Confusion Matrix 3.3 Test Result 4 Conclusion References Control and Electrical System Design Consideration for a 3D Concrete Printer 1 Introduction 2 Theoretical Review 2.1 3D Concrete Printer 2.2 Data Communication 3 Research Methodology 3.1 Data Communication System 3.2 Define Drive Motor 3.3 Data Transfer 4 Implementation and Results 4.1 Transfer Data by Cable 4.2 Transfer Data by Wireless 4.3 Data Communication System Selection 4.4 Drive Motor Selection 5 Conclusion References Comparative Study on the Automated Warehouse with Cartesian Robot Using PLC and Arduino 1 Introduction 2 Experiment Implementations 2.1 Demo Warehouse 2.2 PLC Ladder Diagram Programming 2.3 HMI Programming 2.4 Arduino Programming 3 Results 4 Conclusion References Materials Study on Plasticity of Cu–Ni Alloy at Atomic Scale: Insight from Molecular Dynamics Simulation 1 Introduction 2 Method 3 Result and Discussion 4 Conclusion References Deformation Behaviour of a High Carbon Co–Cr–Mo Medium-Entropy Alloy via Thermal Oxidation 1 Introduction 2 Materials and Methods 3 Results and Discussion 4 Conclusions References Mechanical Performance Evaluation of Al2O3–ZrO2–Ti Composite Materials 1 Introduction 2 Methodology 3 Results and Discussion 4 Conclusion References Author Index