Optimization of Production and Industrial Systems: Select Proceedings of CPIE 2023 (Lecture Notes in Mechanical Engineering)

This book presents the select proceedings of International Conference on Production and Industrial Engineering (CPIE) 2023. It covers the current and latest research methods for the modeling and optimization of production and industrial systems. The chapters in the book include the advanced methods of optimization of manufacturing processes and application of data analytics in industrial problems. The book is useful for researchers and professionals working in manufacturing and production engineering, and other allied fields. Preface Contents About the Editors Productivity Improvement by Upgrading Skills Using TWI–JI in Special Purpose Machine Manufacturing Company 1 Introduction 2 Experimentation 2.1 Background 2.2 Problem Statement 2.3 Methodology 2.4 Data Collection and Data Analysis 3 Results and Discussions 4 Conclusions References Implementing Solar PV System in DC Microgrid for Electric Vehicle Charging 1 Introduction 2 Methodology 3 Simulation Environment 4 Result and Discussion 5 Conclusion References Modelling and Analysing the Structural Relationship Among Industry 4.0 Dimensions 1 Introduction 2 Literature Review 3 Research Questions and Methodology 3.1 Research Questions 3.2 Modelling the Dimensions 3.3 Interpretive Structural Modelling (ISM) 4 Conclusion References Strategic Integration of Lean and Six Sigma in Era of Industry 4.0: Navigating the Confluence of Barriers and Enablers 1 Introduction 2 Need of Integration of Lean and Six Sigma (LSS) in Industry 4.0 Period 3 Barriers Before LSS in Industry 4.0 Environments 4 Key Drivers to Implement LSS in Industry 4.0 Epoch 5 Convergence of Barriers and Drivers 6 Strategic Frame Work to Formulate LSS 4.0 7 Discussion 8 Conclusions References Enabling a Green Supply Chain with Machine Learning and Industry 4.0: Certain Investigations for Research and Applications 1 Introduction 2 Literature Review 3 Methodology 4 Result and Discussion 4.1 Main Information 4.2 Annual Publication Trends 4.3 Most Productive Author 4.4 Top Ten Sources of Publications 4.5 Top Affiliations 4.6 Top 10 Keywords 4.7 Three-Field Plot 4.8 Top Ten Countries' Production 5 Conclusions References Enhancing Supply Chain Sustainability Through Industry 4.0 and Additive Manufacturing Technologies: A Bibliometric-Based Review 1 Introduction 2 Existing Review 3 Methodology 4 Result and Discussions 4.1 Discussion on Current Developments in Publications 5 Conclusion References Production Optimization of a PVC Pipe Manufacturing Industry 1 Introduction 2 Problem Statement 3 Objectives 4 Methodology 5 Literature Survey 6 TOC Concept and Identification of Bottlenecks 6.1 Production Process Flow Chart 6.2 Applying the Theory of Constraint 7 MILP Models for Job-Machine Assignment 7.1 MILP Model Without Job-Splitting Property (MILP Model 1) 7.2 MILP Model with Job-Splitting Property (MILP Model 2) 8 Results Obtained from MILP Models 9 Recommendations 10 Constraint Propagation 11 Future Scope References Design and Control of Ball-and-Socket-Type Spherical Motor: A Comprehensive Study 1 Introduction 2 Conventional Spherical Actuation 3 Spherical Motors 3.1 Difference Between the Conventional Motor and Spherical Motor 3.2 Types of Spherical Motor 4 Design and Performance Analysis 4.1 Pure Iron Processed Stator Core 4.2 Powder-Formed Stator Core 4.3 Air-Gap-Type Spherical Motor 4.4 Performance Comparison of Double-Air-Gap Type and Guide Frame Type 4.5 Permanent Magnet Spherical Motor 5 Materials 6 Magnetic Pole Arrangement and Magnetic Field of Spherical Motor 7 Control System 7.1 Control of a Spherical Actuator 7.2 External Orientation Sensing System 7.3 Direct Field-Feedback Control 7.4 Control Laws 8 Application 9 Challenges and Limitations 10 Conclusion References IOT Based Smart Plant Monitoring System 1 Introduction 2 Proposed System 2.1 Measurement of Parameters 2.2 Attributes of System 3 Development and Implementation of System 4 Result 5 Conclusion References Limitations of Centralized Version Control Systems (SVN) and Approaches to Its Migration to Decentralized VCS 1 Introduction 1.1 Different Kinds of Version Control Systems 1.2 SVN and GIT 2 Related Work 3 Problems with Traditional Version Control Systems 4 Results and Discussion 5 Conclusion References Bibliometric Analysis of Green Manufacturing in Automobile Sector 1 Introduction 2 Literature Review 3 Methodology 4 Bibliometric Analysis 4.1 Co-authorship Analysis 4.2 Co-occurrences Analysis of Keywords 4.3 Overlay Visualization 5 Result and Discussion 6 Conclusion References Building a Greener Supply Chain with Blockchain: A Review and Future Research Directions 1 Introduction 2 Literature Review 3 Methodology 4 Result and Discussion 4.1 Discussion on Descriptive Analysis 4.2 Top 10 Countries with Publications 4.3 Discussion on Challenges and Limitations 5 Conclusions References Simultaneous Optimization of Power Consumption and Surface Roughness in Machining Using NSGA-II and Weighted Sum Method 1 Introduction 2 Research Methodology 2.1 Experimental Planning 2.2 Model Development 2.3 Model Solutions 3 Results and Discussion 4 Conclusions References Solar-Powered Dehumidification System with Double Sorbent Wheel 1 Introduction 2 Experimentation 3 Results and Discussion 4 Conclusion References Productivity Improvement in Refrigerator Manufacturing Plant by Using Yamazumi—Line Balancing Technique 1 Introduction 2 Methodology 2.1 Data Collection 2.2 Analysis and Measures 3 Results and Discussions 4 Conclusions References Sustainable Waste Management: An Analysis of Current Practices and Future Prospects 1 Introduction 2 Our Idea of Waste 3 Problem 1: Inefficient Organic Waste Management 4 Problem 2: Improper Waste Sorting Leading to Inefficiency in Recycling 4.1 Proposed Design and Working Waste Sorting Hubs 5 Problem 3: Waste Accumulation in Uneven Surfaces 6 Conclusions References A Comprehensive Study on Industry 4.0 Technologies 1 Introduction 2 Literature Review 3 Industry 4.0 Case Analysis Based on Covid-19 3.1 Company X and 4.0 Before the Pandemic 3.2 Company X and 4.0 During the Pandemic 4 Conclusion References A Novel Design of Robotic Fruit Plucking Manipulator Using a Sliding Cutter for Agricultural Drones and Robots 1 Introduction 2 Fruit Shape Analysis 3 Fruit Picking Patterns 4 Other Available Gripper Analysis 5 Assembly Design Components and Process of Fruit Detachment 5.1 Stationary Fingers Cup and Shaft 5.2 Touch or Force Sensors 5.3 Sliding Fingers for Opening and Closing of Fruit Holding Cup 5.4 Sharp Blade for Peduncle Cutting 5.5 Connecting Rods 5.6 Linear Sliding Bearing 6 Process of Fruit Peduncle Cutting and Grasping 7 Conclusions 8 Future Scope References Analysis of Crack Dimensions During Crack Propagation Using Neural Network 1 Introduction 2 Experimentation 2.1 Data Extraction 2.2 Application of Neural Network 3 Results and Discussions 3.1 Root-Mean-Square (RMS) 3.2 Crest Factor 3.3 Remaining Parameters 4 Conclusions References Reconfigurable Manufacturing System Generic Design Framework for System-Level Design 1 Introduction 2 Literature Review 2.1 RMS Performance Measures 2.2 RMS Configuration 2.3 Machine and Layout Selection for Process Plan Generation in RMS 2.4 Part Family 3 System-Level Design 4 Conclusion References Musculoskeletal Risks Assessment in Bus Body’s Roof Stick Manufacturing 1 Introduction 1.1 Study Objectives 2 Literature Review 3 Study Design 3.1 Study Population 3.2 Study Methods 3.3 Statistical Analysis 4 Results and Discussion 4.1 Comparisons of OWAS and RULA 4.2 Comparisons of OWAS and REBA 4.3 Comparisons of REBA and RULA 5 Conclusion, Limitation, and Future Scope References Design and Modification of Engine Piston—Review 1 Introduction 1.1 Piston Crowns 1.2 Material Used 2 Literature Review 3 Result 4 Future Scope References Effect of Dynamic Misalignment on the Stiffness Characteristics of a Double-Row Self-Aligning Rolling-Element Bearing 1 Introduction 2 Dynamic Model 2.1 For IR-Shaft Linear Motion 2.2 For IR-Shaft Angular Motion 3 Results and Discussions 4 Conclusion References Design Simulation for Chassis of Electric Solar Vehicle 1 Introduction 2 Simulation 2.1 Material Selection 2.2 Meshing 2.3 Impact Analysis 3 Results and Discussions 4 Conclusion References A Proposed Hybrid Clustering Approach for Cell Formation of Gear Box Manufacturing 1 Introduction 2 Literature Review 3 Methodology 3.1 Rank Order Clustering Algorithm-2 3.2 Voids-Based Approach 3.3 Hybrid Algorithm 4 Performance Measures 4.1 Exceptional Elements (E) 4.2 Grouping Efficiency (Η) 4.3 Grouping Efficacy (Τ) 4.4 Machine Utilization (MU) Index 5 Conclusion References Barriers Affecting Formal Recycling of E-Waste in Indian Context 1 Introduction 2 Literature Review 3 Methodology 3.1 Identification of Barriers 3.2 Interpretive Structural Modeling (ISM) 4 Result and Discussion 5 Conclusion References Improving the Application Performance by Auto-Scaling of Microservices in a Containerized Environment in High Volumed Real-Time Transaction System 1 Introduction 2 Versioning of Microservices: Git 2.1 Types of Scaling 2.2 Auto-Scaling a Cluster in Kubernetes 2.3 Types of Auto-Scaling: Containerization Perspective 3 Methodology to Improve Kubernetes Performance 4 Results and Discussion 5 Conclusion References Development of IoT-Based Drowsiness Detection and Smart Alert System for Accident Prevention in Automobiles 1 Introduction 2 Experimentation and Methodology 2.1 Parts Description 2.2 Block Diagram and Circuit Arrangement 2.3 Generation of Code 3 Results and Discussions 3.1 Finding Average Eye Blink Rate Using the Normal Distribution 3.2 Working and Implementation 4 Conclusions References Conceptual Design of Automatic Solar Panel Cleaning Technique for Efficiency Improvements of Solar System 1 Introduction 2 Literature Review 3 Methodology 3.1 Material Selection and 3D Models of Major Components 3.2 Working Principle of Solar Panel 3.3 Power and Motion Transfer 4 Results and Discussion 4.1 Dust Effect on Solar PV Panel Performance 4.2 Productivity Improvement 4.3 Human Ignorance on Solar Panel Cleaning 4.4 Improvements in This System 4.5 Key Features 5 Conclusion References Performance of Solar Photovoltaic System Under Partial Shading Conditions Using an Improved Cuckoo Search Algorithm 1 Introduction 1.1 PV Cell Modelling and PV Array Configuration 1.2 Mathematical Modelling of PV Cell 2 Mathematical Modelling of Proposed System 3 Simulation Results 4 Conclusion References Design and Development of Manual Strip Twister Machine 1 Introduction 2 Review of Existing Systems 2.1 Literature Review 2.2 Background of Invention 3 Methodology 3.1 Establishment of Design Concept 3.2 Calculations 3.3 Development of Device Prototype 3.4 Assembly and Working of the Model 4 Result 4.1 Experimental Environments 5 Conclusion References Advancement of Cooling Methods in Laptops 1 Introduction 2 Classification 2.1 Air Cooled 2.2 Liquid Cooled 2.3 Thermoelectric Coolers 2.4 Loop Heat Pipes (LHP) 2.5 Thermal Energy Storage (TES) 3 Conclusion References Sustainable Growth of Automobile Industry in India 1 Introduction and Literature Support 2 Methodology 3 Sustainable Approach for Growth of Automotive Industry (AM) 3.1 Activities Impacting the Environment 4 Green Initiatives and Their Benefits 5 Green Initiatives by Indian Automotive Sector 6 Conclusion References Application of Monte Carlo Approach to Determine Stock Out in Public Distribution System (PDS) 1 Introduction 2 Problem Statement 3 Objectives 4 Methodology 5 Literature Survey 6 Results and Discussions 6.1 Stage I 6.2 Stage II 7 T-Test 8 Conclusions References An ISM-DEMATEL Integrated Perspective for Investigating the Drivers of Sustainable Manufacturing for an Indian SME 1 Introduction 2 Literature Review 3 Drivers for Implementation 4 Proposed Framework and Method 5 Application of the Proposed Framework 5.1 ISM Analysis 5.2 DEMATEL Analysis 6 Discussions 7 Research Implications 8 Conclusion Appendixes-ISM Iteration Level References System Cost Analysis for the Designed Permanent Magnet Synchronous Motor for Solar Pumping System 1 Introduction 2 Literature Review 2.1 Induction Motor 2.2 Brushless Direct Current Motor (BLDC) 2.3 Permanent Magnet Synchronous Motor (PMSM) 3 Designed IPMSM Motor 4 Results of Rotor Design 5 Cost Comparison 6 Solar System Costing 7 Conclusion References Numerical Simulation of Primary Suspension in FIAT Bogie for Vertical Excitation 1 Introduction 2 Mathematical Modelling and Controllability Check 2.1 Mathematical Modelling 2.2 State Space Representation and Controllability of System 2.3 Static Deflection of Spring 3 Numerical Simulation 3.1 Simulink Modelling 3.2 Deformation of Spring 4 Conclusion and Scope References