Manufacturing Driving Circular Economy : Proceedings of the 18th Global Conference on Sustainable Manufacturing, October 5-7, 2022, Berlin

This is an open access book. It gathers the proceedings of the 18th Global Conference on Sustainable Manufacturing, held on October 5-7, 2022, as a hybrid event, in/from Berlin, Germany. With a focus on manufacturing advances and practices driving the circular economy, the chapters selected for this book report on sustainable manufacturing technologies for the mobility, energy and construction sector, and for machines and equipments, covering applications of artificial intelligence and industry 4.0. Moreover, they discuss energy-efficient process, waste reuse, and CO2 neutral production, giving a special emphasis to developing sustainable manufacturing in emerging countries. This book offers extensive and timely information for both researchers and professionals in the field of manufacturing and business development. Preface Organization Contents Manufacturing Processes 3D-Printed MWF Nozzles for Improved Energy Efficiency and Performance During Grinding 1 Introduction 2 Materials and Methods 2.1 MWF Supply Nozzles 2.2 Experimental Setup and Analysis 3 Results and Discussion 4 Conclusions References Model-Based Correlation Analysis of Machine Control Parameters and Process Vibration Amplitudes by the Example of Milling 1 Introduction 2 State of the Art 2.1 Cutting Forces and Vibration Modeling 2.2 Process Vibration Reducing Techniques 3 Milling Process Modeling with Cascade Control 4 Experimental Results and Model Validation 4.1 Experimental Setup 4.2 Comparison of Experimental and Simulation Results 5 Correlation Analysis of Control Parameters and Vibration Amplitudes 6 Summary and Outlook References A Comparative Sustainability Assessment of Cutting Fluids Usage in Band Sawing 1 Introduction 2 Literature Review 3 Cutting Fluid Usage Band Sawing: Global Case Studies 3.1 Economic Analysis 3.2 Sustainability Index (SI) Evaluation 4 Conclusions References Design and Characterization of Piezoceramic Thick Film Sensor for Measuring Cutting Forces in Turning Processes 1 Introduction 2 Sensor Design and Simulation 3 Characterization 3.1 Static Calibration 3.2 Dynamic Characterization 4 Cutting Tests 5 Conclusion and Future Work References The Costs of More Sustainable Castings Can we Afford the Change? 1 Introduction 2 Methods 2.1 Definition of the Process Chain 2.2 Absorbing Markov Chain Model 2.3 Investigated Energy Sources 2.4 Definition of the Evaluation Criteria 3 Results and Discussion 3.1 Mass-Specific Efficiencies of the Investigated Setups 3.2 Setup-Specific Emissions 3.3 Setup-Specific Costs 4 Conclusion and Outlook References Supply Chain and Remanufacturing reProd® – Resource-Autarkic Production Based on Secondary Semi-finished Products 1 The reProd® Approach 1.1 Metallic Cycle and the Idea of reProd® 1.2 The reProd® Approach 1.3 The reProd®-cycle 1.4 Feasibility Studies 2 Engineering and Processing Secondary Semi-finished Products into New Parts 2.1 Geometric Properties 2.2 Mechanical Properties 2.3 Process Design Workflow 3 Outlook - the Potentials of a Digital Chain 3.1 Digital Shadow as Missing Link Between the nth- and the Next Product Life Cycle References Reducing Remanufacturing Uncertainties with the Digital Product Passport 1 Introduction 2 Literature Review 2.1 Uncertainties in Remanufacturing 2.2 The Digital Product Passport 2.3 Transparent and Secure Infrastructure and Proper Governance 3 Possibilities for Uncertainty Reduction with the DPP 4 Simulation Model of a Real Remanufacturing System 5 Summary and Future Work References Digital Supply Chain Twins for Sustainable Planning of a Logistics System 1 Introduction 2 Theoretical Background 2.1 Conceptual Clarification of Digital Supply Chain Twins 2.2 Scopes of Digital Twins and Digital Supply Chain Twins 2.3 Planning 3 Research Design 4 Discussion of Results 5 Conclusion and Final Remarks References Optimization of a Remanufacturing Production Planning System with the Help of Artificial Intelligence 1 Introduction 1.1 Motivation of This Research 2 Literature Review 2.1 State of the Art 3 Methods 4 Simulation Model of a Real Remanufacturing Application 5 Optimization 6 Results and Limitations 7 Conclusion References Circular Supply Chain Management in the Wind Energy Industry – A Systematic Literature Review 1 Introduction 2 Current State of Research 3 Research Methodology 4 Results 5 Conclusion and Future Research Agenda References Analysis of Elementary Technology Considering the Remanufacturing of Used Machinery: A Case Study 1 Introduction 2 Research Method 3 Results 3.1 Injection Molding Machine 3.2 CNC Lathe Machine 4 Summary References Measurement of Disassembly Work Using Optical Motion Capture 1 Introduction 2 Method 3 Results 3.1 Result of Disassembly Time 3.2 Results of Movements Measured 3.3 Discussion 4 Summary and Future Studies References Simulation-Based Analysis of (Reverse) Supply Chains in Circular Product-Service-Systems 1 Introduction 2 Related Work 3 Methodology 4 Case Study 4.1 Task and System Analysis 4.2 Model Formulation 4.3 Model Implementation and Verification 4.4 Model Application 5 Conclusion and Outlook References Concept of Sustainable Supply Chain Management Using Multi-agent System: Negotiation by Linear Physical Programming 1 Introduction 2 SSC Model Construction Using a Multi-agent System 2.1 Effectiveness of Multi-agent System for ISSCM 2.2 SSC Model Construction 3 Agent Decision-Making Process Through Negotiation 3.1 Suriawase Process 3.2 Linear Physical Programming 3.3 Decision-Making Flow of Each Agent 4 Conclusion References Designing a Reverse Supply Chain Network for Smartphones with Material-Based GHG Emissions and Costs Using Linear Physical Programming 1 Introduction 2 Model and Formulation 2.1 Model 2.2 Variables and Parameters 3 Case Study 4 Result 5 Conclusion References Machine Tools Influence of Additivation of Bio-Based Lubricants on Sprayability and Solubility for Cryogenic Minimum Quantity Lubrication 1 Introduction 2 State of the Art 2.1 Bio-Based Lubricants 2.2 Characterization of Lubricant Additives 2.3 Solubility of Bio-Based Lubricants in CO2 2.4 CMQL with Bio-Based Lubricant 3 Experimental Setup 3.1 CMQL-System and Oils 3.2 Solubility and Sprayability 4 Results 4.1 Solubility and Sprayability 4.2 Correlation with Milling Process 5 Summary References Potential of Radar Based Measuring Systems in Hot Forging 1 Introduction 2 Procedure and Methods 3 Results 3.1 Scenario 1 >>Position< >Distance