ICML 55.1 – Requirements for the Optimized Lubrication of Mechanical Physical Assets (River Publishers Series in Energy Engineering and Systems)

ICML 55.1 is part of a series of standards documents that represent the ICML 55® International Lubrication Standard. ICML 55.1 details the twelve Lubrication Management Plans/Auditable Elements that an organization must establish, document, manage, and maintain to satisfy the organization’s lubrication asset management strategy and system, and to successfully certify to the ICML 55 standard. ICML 55.1 is intended for use in association with ICML 55.0, Optimized Lubrication of Mechanical Physical Assets Overview, ICML 55.2, Guideline for the Optimized Lubrication of Mechanical Physical Assets, and ICML 55.3, Auditors’ Standard Practice and Policies Manual. ICML 55.1 – Requirements for the Optimized Lubrication of Mechanical Physical Assets Cover 1 Half Title 2 Title 4 Copyright 5 Contents 6 Foreword 10 Disclosures 12 Acknowledgments 14 Editorial Board 14 Contributors/Reviewers 14 ICML Board of Directors 15 List of Figures 16 List of Abbreviations 18 Introduction 22 Purpose 22 Relationship with other standards 22 Target users of this standard 23 Benefits of this standard 23 Application of ICML 55.1 24 Integration with other management systems 24 1 Scope 26 1.1 Lubrication Life Cycle Activities 28 1.2 Living Document 28 2 Reference Publications 30 2.1 Normative 30 2.2 Informative 31 3 Terms and Definitions 40 4 Lubrication Management Objectives 44 5 Lubrication Management Plan(s) 46 5.1 Job Task Skills, Training, and Competency 47 5.2 Machine Lubrication and Condition Monitoring Readiness 51 5.2.1 Machine lubrication 51 5.2.2 Condition monitoring readiness 53 5.3 Lubrication System Design and Selection 53 5.3.1 System design 54 5.3.2 Supplier selection 55 5.4 Planned and Corrective Maintenance Lubrication Tasks 57 5.4.1 Health and safety 57 5.4.2 Planned maintenance task elements 58 5.4.3 Corrective maintenance tasks elements 61 5.5 Lubrication Support Facilities and Tools 65 5.5.1 Lubricant and lubrication support facilities and infrastructure 65 5.5.2 Tools, instrumentation (automation), and consumables 67 5.6 Machine and Lubricant Inspection 68 5.7 Condition Monitoring and Lubricant Analysis 72 5.8 Fault/Failure Troubleshooting and Root Cause Analysis 76 5.8.1 Fault analysis 76 5.8.2 Troubleshooting 77 5.8.3 Root cause analysis 77 5.9 Lubricant Waste Handling and Management 78 5.10 Energy Conservation and Environmental Impact 79 5.10.1 Energy conservation 79 5.10.2 Environmental impact 80 5.11 Oil Reclamation and System Decontamination 81 5.11.1 Oil reclamation 81 5.11.2 System decontamination 82 5.12 Program Management and Metrics 82 5.12.1 Structure, authority, and responsibility 82 5.12.2 Management outsourcing 83 5.12.3 Program documentation 84 5.12.4 Information management 85 5.12.5 Communication, participation, and outsourcing 85 5.12.6 Change management 85 5.12.7 Metrics 86 5.12.8 Improvement actions 86 5.12.9 Contingency planning 87 6 Additional Requirements 88 6.1 Legal Requirements 88 6.2 Audits 88 6.3 Records 89 7 Program Oversight and Management Review 90 Index 92 Energy,Engineering Energy Engineering