Digital Transformation in Semiconductor Manufacturing : Proceedings of the 1st and 2nd European Advances in Digital Transformation Conference, EADTC 2018, Zittau, Germany and EADTC 2019, Milan, Italy

This open access book reports on cutting-edge electrical engineering and microelectronics solutions to foster and support digitalization in the semiconductor industry. Based on the outcomes of the European project iDev40, which were presented at the two first conference editions of the __European Advances in Digital Transformation____Conference__ (EADCT 2018 and EADTC 2019), the book covers different, multidisciplinary aspects related to digital transformation, including technological and industrial developments, as well as human factors research and applications. Topics include modeling and simulation methods in semiconductor operations, supply chain management issues, employee training methods and workplaces optimization, as well as smart software and hardware solutions for semiconductor manufacturing. By highlighting industrially relevant developments and discussing open issues related to digital transformation, the book offers a timely, practice-oriented guide to graduate students, researchers and professionals interested in the digital transformation of manufacturing domains and work environments. Preface 6 Contents 8 Semiconductor Supply Chain Management 10 A Holistic Digital Twin Based on Semantic Web Technologies to Accelerate Digitalization 11 Abstract 11 1 Context and Motivation 11 2 The Semantic Web 12 3 Related Work 14 4 Approach 15 5 Preliminary Results 16 6 Reflections 19 References 19 Framework for Simulation-Based Decision Making in Semiconductor Value Chains 22 Abstract 22 1 Motivation 22 2 Description 23 2.1 Initial Situation and Framework Notion 23 2.2 Overall Approach 23 3 Results 24 3.1 Towards a Framework for Simulation-Based Decision-Making 24 3.2 Examples from Production Planning 28 4 Discussion/Implications 29 References 29 Digital Twin for Plan and Make Using Semantic Web Technologies – Extending the JESSI/SEMATECH MIMAC Standard to the Digital Reference 32 Abstract 32 1 Motivation 32 2 Background 33 3 Approach Description 36 4 Preliminary Results 38 5 Outlook 39 References 39 Semiconductor Operations 41 Enhancing Prediction Quality of Fab Simulation by Advanced Cycle Time Modelling 42 Abstract 42 1 Motivation 42 2 State of the Art 43 3 Approaches for Enhancing the Accuracy of Transport Times Consideration in Fab Simulation 44 4 Extracting Transport Times from Historical Data 46 5 First Findings 47 6 Results 48 7 Discussion/Implications 48 References 48 Visualization of Automated Material Handling System Components in Semiconductor Industry over the Lifecycle 50 Abstract 50 1 Motivation 50 2 Related Work 51 2.1 Data Visualization and Visual Analytics 51 2.2 AMHS Visualization 53 2.3 Visualization Software Tools 54 3 Description of the Software Demonstrator “AMHSviz” 56 4 Discussion/Implications 57 References 58 A System Dynamics Approach for Modeling Return on Quality for ECS Industry 61 Abstract 61 1 Introduction 61 2 Theoretical Foundations 63 3 Modelling Approach 65 4 Conclusion and Future Outlook 68 References 69 Automation of Cross-Factory Decision-Making Within Administrative Processes to Enhance Data Quality for Production 71 Abstract 71 1 Motivation 71 2 Description 72 3 Results 74 4 Discussion and Implications 76 Acknowledgments 77 References 77 Human Factors in Semiconductor Manufacturing 79 Digitizing Human Work Places in Manufacturing Through Augmented and Mixed Reality 80 Abstract 80 1 Introduction and Motivation 80 2 A Brief Review of the Literature 81 2.1 Augmented, Mixed and Virtual Reality 81 2.2 A Review of AR/MR in Industrial Use Cases 83 3 An Implementation of Augmented and Mixed Reality in Two Production-Related Scenarios 84 3.1 Maintaining a Production Machine with AR 85 3.2 Automated Assembly Manual with AR 87 4 Conclusion, Discussion and Outlook 89 Acknowledgments 90 References 90 Competency Requirements at Digitalized Workplaces in the Semiconductor Industry 93 Abstract 93 1 Introduction 93 2 Methodology 94 3 Results 95 3.1 Characteristics of Digitalized Workplaces in the Semiconductor Industry 95 3.2 Required Competencies in Digitalized Working Environments 99 3.3 Measuring Digital Competency Gaps and Deriving Actions to Close Them 104 4 Discussion and Implications of the Findings 106 Acknowledgement 107 Appendix A 107 References 109 Training the Human-in-the-Loop in Industrial Cyber Ranges 112 Abstract 112 1 Introduction 112 2 Related Work 114 2.1 Physical Environments: Learning Factories 114 2.2 Virtual Environments: ICS Testbeds and Cyber Ranges 114 2.3 The Human-in-the-Loop Concept 115 3 Cyber Ranges for Smart Manufacturing 115 4 The Human-in-the-Loop in Cyber Ranges 117 5 Application Scenario 118 5.1 Background 118 5.2 Setup 118 5.3 Script 119 5.4 Implementation in the Cyber Range 120 6 Discussion and Conclusions 120 References 121 Smart Software and Hardware Solutions for Semiconductor Manufacturing 124 A Novel Software Architecture for Mixed Criticality Systems 125 Abstract 125 1 Introduction 125 2 Architecture 127 3 Jailhouse Multicopter Platform 128 4 Requirements on Partitioning Hardware 129 4.1 Memory-Mapped I/O 130 4.2 Indivisible Hardware Resources 130 4.3 Erroneous Hardware Behaviour 131 5 Conclusion 131 References 131 Smart Platform for Rapid Prototyping: A First Solution Approach to Improve Time-to-Market and Process Control in Low-Volume Device Fabrication 133 Abstract 133 1 Motivation 133 2 New Concepts for Manufacturing Control and Fast Process Transfer 134 3 Results 136 3.1 Smart Experiments 136 3.2 Smart Logistics and Flexible Manufacturing Control for Rapid Prototyping 137 4 Summary 138 References 139 PCMC DC-DC Converter Development Methodology by Means of dSPACE 140 Abstract 140 1 Motivation 140 2 Methodology Description 141 3 Results 145 4 Discussion/Implications 147 References 148 Author Index 149 Front Matter ....Pages i-viii Front Matter ....Pages 1-1 A Holistic Digital Twin Based on Semantic Web Technologies to Accelerate Digitalization (Patrick Moder, Hans Ehm, Eva Jofer)....Pages 3-13 Framework for Simulation-Based Decision Making in Semiconductor Value Chains (Lars Mönch, Hans Ehm, Thomas Ponsignon)....Pages 14-23 Digital Twin for Plan and Make Using Semantic Web Technologies – Extending the JESSI/SEMATECH MIMAC Standard to the Digital Reference (Patrick Moder, Hans Ehm, Nour Ramzy)....Pages 24-32 Front Matter ....Pages 33-33 Enhancing Prediction Quality of Fab Simulation by Advanced Cycle Time Modelling (Maximilian Dilefeld, Sebastian Rank, Thorsten Schmidt)....Pages 35-42 Visualization of Automated Material Handling System Components in Semiconductor Industry over the Lifecycle (Patrick Boden, Sebastian Rank, Thorsten Schmidt, Martin Däumler)....Pages 43-53 A System Dynamics Approach for Modeling Return on Quality for ECS Industry (Bernhard Oberegger, Andreas Felsberger, Gerald Reiner)....Pages 54-63 Automation of Cross-Factory Decision-Making Within Administrative Processes to Enhance Data Quality for Production (Jacob Lohmer, Christian Flechsig, Rainer Lasch, Germar Schneider, Dietrich Eberts, Benjamin Zettler)....Pages 64-71 Front Matter ....Pages 73-73 Digitizing Human Work Places in Manufacturing Through Augmented and Mixed Reality (Michael Spitzer, Manfred Rosenberger, Alexander Stocker, Inge Gsellmann, Matthias Hebenstreit, Michael Schmeja)....Pages 75-87 Competency Requirements at Digitalized Workplaces in the Semiconductor Industry (Sophia Keil, Fabian Lindner, Josef Moser, Rüdiger von der Weth, Germar Schneider)....Pages 88-106 Training the Human-in-the-Loop in Industrial Cyber Ranges (Stela Kucek, Maria Leitner)....Pages 107-118 Front Matter ....Pages 119-119 A Novel Software Architecture for Mixed Criticality Systems (Ralf Ramsauer, Jan Kiszka, Wolfgang Mauerer)....Pages 121-128 Smart Platform for Rapid Prototyping: A First Solution Approach to Improve Time-to-Market and Process Control in Low-Volume Device Fabrication (Martin Schellenberger, Sabrina Anger, Markus Pfeffer, Volker Häublein, Georg Roeder, Anton Bauer)....Pages 129-135 PCMC DC-DC Converter Development Methodology by Means of dSPACE (Osvaldo Gasparri, Roberto Di Lorenzo, Paolo Del Croce, Andrea Baschirotto)....Pages 136-144 Back Matter ....Pages 145-146 This open access book reports on cutting-edge electrical engineering and microelectronics solutions to foster and support digitalization in the semiconductor industry. Based on the outcomes of the European project iDev40, which were presented at the two first conference editions of the European Advances in Digital Transformation Conference (EADCT 2018 and EADTC 2019), the book covers different, multidisciplinary aspects related to digital transformation, including technological and industrial developments, as well as human factors research and applications. Topics include modeling and simulation methods in semiconductor operations, supply chain management issues, employee training methods and workplaces optimization, as well as smart software and hardware solutions for semiconductor manufacturing. By highlighting industrially relevant developments and discussing open issues related to digital transformation, the book offers a timely, practice-oriented guide to graduate students, researchers and professionals interested in the digital transformation of manufacturing domains and work environments. This open access book reports on cutting-edge electrical engineering and microelectronics solutions to foster and support digitalization in the semiconductor industry. Based on the outcomes of the European project iDev40, which were presented at the two first conference editions of the European Advances in Digital Transformation Conference (EADCT 2018 and EADTC 2019), the book covers different, multidisciplinary aspects related to digital transformation, including technological and industrial developments, as well as human factors research and applications. Topics include modeling and simulation methods in semiconductor operations, supply chain management issues, employee training methods and workplaces optimization, as well as smart software and hardware solutions for semiconductor manufacturing. http://library.oapen.org/handle/20.500.12657/39582