ASM Handbook Volume 13A: Corrosion: Fundamentals, Testing and Protection (Hardcover)

ASM Handbook, Vol. 13A: Corrosion: Fundamentals, Protection and Prevention The purpose of ASM Handbook, Volume 13A: Corrosion: Fundamentals, Testing, and Protection is to help engineers and designers understand corrosion so that they can solve existing corrosion problems and prevent future ones. It should be the first book you select when researching a corrosion problem. The coverage of the volume has been completely revised to ensure that it is the most comprehensive, practical, and up-to-date resource available. Each article is indexed to other appropriate sections of the Handbook, and each provides a road map to the thousands of individual bibliographical references that were used to compile the information. Volume 13a, Corrosion: Fundamentals, Testing, and Protection......Page 1 Publication Information and Contributors......Page 2 Introduction to the Fundamentals of Corrosion......Page 18 Introduction to Fundamentals of Corrosion Thermodynamics......Page 22 Electrode Processes......Page 24 Electrode Potentials......Page 28 Potential Measurements with Reference Electrodes......Page 40 Potential versus pH (Pourbaix) Diagrams......Page 50 Molten Salt Corrosion Thermodynamics......Page 86 Geochemical Modeling......Page 93 Kinetics of Aqueous Corrosion......Page 117 Aqueous Corrosion Reaction Mechanisms......Page 141 Passivity......Page 163 Methods for Determining Aqueous Corrosion Reaction Rates......Page 185 Introduction to Fundamentals of Corrosion in Gases......Page 236 Thermodynamics of Gaseous Corrosion......Page 243 Kinetics of Gaseous Corrosion Processes......Page 261 Gaseous Corrosion Mechanisms......Page 282 Methods for Measuring Gaseous Corrosion Rates......Page 302 Corrosion by Molten Salts......Page 307 Corrosion by Molten Nitrates, Nitrites, and Fluorides......Page 325 Corrosion by Liquid Metals......Page 338 Introduction to Corrosion for Constructive Purposes......Page 351 Electropolishing......Page 359 Electrochemical Machining......Page 369 Electrochemical Allied Processes......Page 396 Electrochemical Hybrid Processes......Page 404 Electrochemical Refining......Page 411 Anodes for Batteries......Page 420 Fuel Cells......Page 452 Introduction to Forms of Corrosion......Page 474 Aqueous Corrosion......Page 477 Atmospheric Corrosion......Page 494 Galvanic Corrosion......Page 530 Stray-Current Corrosion......Page 540 Molten Salt Corrosion......Page 545 Liquid Metal Corrosion......Page 554 High-Temperature Gaseous Corrosion......Page 572 Pitting Corrosion......Page 590 Crevice Corrosion......Page 606 Filiform Corrosion......Page 624 Introduction to Metallurgically Influenced Corrosion......Page 643 Effects of Metallurgical Variables on Aqueous Corrosion......Page 644 Effects of Metallurgical Variables on the Corrosion of Stainless Steels......Page 661 Effects of Metallurgical Variables on the Corrosion of Aluminum Alloys......Page 683 Effects of Metallurgical Variables on the Corrosion of High-Nickel Alloys......Page 693 Effects of Metallurgical Variables on Dealloying Corrosion......Page 712 Corrosion of Carbon Steel Weldments......Page 733 Corrosion of Stainless Steel Weldments......Page 750 Corrosion of Nonferrous Alloy Weldments......Page 796 Forms of Mechanically Assisted Degradation......Page 811 Aqueous Corrosion-Wear Interactions......Page 839 Gaseous Corrosion-Wear Interactions......Page 858 Introduction to Environmentally Induced Cracking......Page 878 Stress-Corrosion Cracking......Page 879 Liquid Metal Induced Embrittlement......Page 937 Solid Metal Induced Embrittlement......Page 1010 Microbiologically Influenced Corrosion......Page 1022 Introduction to Corrosion Testing and Evaluation......Page 1075 Designing, Planning, and Preparing Corrosion Tests......Page 1078 Statistical Interpretation of Corrosion Test Results......Page 1088 Modeling Corrosion Processes......Page 1103 Electrochemical Methods of Corrosion Testing......Page 1143 Cabinet Testing......Page 1205 Microbiologically Influenced Corrosion Testing......Page 1225 Simulated Service Testing in the Atmosphere......Page 1247 Simulated Service Testing in Water......Page 1273 Simulated Service Testing in Soil......Page 1279 In-Service Techniques—Damage Detection and Monitoring......Page 1291 Electrochemical Techniques for In-Service Corrosion Monitoring......Page 1313 Corrosion Monitoring Techniques......Page 1325 Monitoring of Localized Corrosion......Page 1338 Infrared Imaging for Corrosion, Disbondments, and Cracks......Page 1354 Corrosion Monitoring Using Microwave and Guided Wave Nondestructive Evaluation......Page 1363 Corrosion Monitoring for Industrial Processes......Page 1370 Evaluating Uniform Corrosion......Page 1394 Evaluating Pitting Corrosion......Page 1401 Evaluating Crevice Corrosion......Page 1409 Evaluating Galvanic Corrosion......Page 1444 Evaluating Intergranular Corrosion......Page 1459 Evaluating Exfoliation Corrosion......Page 1469 Evaluating Stress-Corrosion Cracking......Page 1478 Evaluating Hydrogen Embrittlement......Page 1586 Evaluating Corrosion Fatigue......Page 1608 Evaluating Erosion Corrosion, Cavitation, and Impingement......Page 1663 Evaluating Microbiologically Influenced Corrosion......Page 1677 High-Temperature Gaseous Corrosion Testing......Page 1693 Introduction to Methods of Corrosion Protection......Page 1777 Introduction to Corrosion Resistance of Bulk Materials......Page 1779 Corrosion Resistance of Aluminum Alloys......Page 1783 Corrosion Resistance of Magnesium Alloys......Page 1789 Corrosion Resistance of Stainless Steels and Nickel Alloys......Page 1800 Corrosion Resistance of Titanium Alloys......Page 1811 Phosphate Conversion Coatings......Page 1837 Chromate and Chromate-Free Conversion Coatings......Page 1856 Aluminum Anodizing......Page 1897 Surface Modification Using Energy Beams......Page 1910 Porcelain Enamels......Page 1935 Chemical-Setting Ceramic Linings......Page 1945 CVD and PVD Coatings......Page 1953 Pack Cementation Coatings......Page 1962 Electroplated Coatings......Page 1985 Continuous Hot Dip Coatings......Page 2020 Batch Process Hot Dip Galvanizing......Page 2039 Thermal Spray Coatings......Page 2062 Introduction to Coatings and Linings......Page 2088 Organic Coatings and Linings......Page 2094 Zinc-Rich Coatings......Page 2128 Paint Systems......Page 2135 Rubber Coatings and Linings......Page 2151 Anodic Protection......Page 2169 Cathodic Protection......Page 2182 Vapor Phase Corrosion Inhibitors......Page 2224 Corrosion Inhibitors for Oil and Gas Production......Page 2250 Corrosion Inhibitors for Crude Oil Refineries......Page 2275 Corrosion Inhibitors in the Water Treatment Industry......Page 2283 Materials Selection for Corrosion Control......Page 2318 Designing to Minimize Corrosion......Page 2370 Corrosion Economic Calculations......Page 2398 Predictive Modeling of Structure Service Life......Page 2412 Direct Costs of Corrosion in the United States......Page 2442 Introduction to Tools for the Corrosionist......Page 2464 Statistics for the Corrosionist......Page 2466 Materials Basics for the Corrosionist......Page 2485 Applications of Modern Analytical Instruments in Corrosion......Page 2510 Information Sources and Databases for the Corrosionist......Page 2527 Conventions and Definitions in Corrosion and Oxidation......Page 2533 Glossary of Terms......Page 2550 Abbreviations and Symbols......Page 2591 The first book in a two-volume revision of the 1987 Metals Handbook, 9th edition, addresses the needs of the global technical community for current information. Chapters on fundamentals cover the theory of aqueous and gaseous corrosion from thermodynamic and kinetic perspectives, while chapters on forms of corrosion tell how to recognize different types and the forces that influence them. Testing and evaluation methods are addressed as are methods of protection and topics related to redesigning for corrosion control and prevention. A section on tools for the corrosionist provides conventions and definitions, information sources and databases, and information on analytical instruments. The editors are affiliated with the Albany Research Center, US Department of Energy. Annotation :2004 Book News, Inc., Portland, OR (booknews.com) The first book in a two-volume revision of the 1987 Metals Handbook, 9th edition, addresses the needs of the global technical community for current information. Chapters on fundamentals cover the theory of aqueous and gaseous corrosion from thermodynamic and kinetic perspectives, while chapters on forms of corrosion tell how to recognize different types and the forces that influence them. Testing and evaluation methods are addressed as are methods of protection and topics related to redesigning for corrosion control and prevention. A section on tools for the corrosionist provides conventions and definitions, information sources and databases, and information on analytical instruments. The editors are affiliated with the Albany Research Center, US Department of Energy. Annotation ©2004 Book News, Inc., Portland, OR v. 1. Properties and selection irons, steels, and high-performance alloys v. 2. Properties and selection nonferrous alloys and special-purpose materials v. 3. Alloy phase diagrams v. 4. Heat treating v. 5. Surface engineering v. 6. Welding, brazing, and soldering v. 7. Powder metal technologies and applications v. 8. Mechanical testing and evaluation v. 11. Failure analysis and prevention v. 13A Corrosion: fundamentals, testing, and protection v. 19. Fatigue and fracture v. 20. Materials selection and design v. 21. Composites. These volumes cover the properties, processing, and applications of metals and nonmetallic engineering materials. They are designed to provide the authoritative information and data necessary for the appropriate selection of materials to meet critical design and performance criteria