Advances In Sustainable And Competitive Manufacturing Systems: 23rd International Conference On Flexible Automation & Intelligent Manufacturing (lecture Notes In Mechanical Engineering)

The proceedings includes the set of revised papers from the 23rd International Conference on Flexible Automation and Intelligent Manufacturing (FAIM 2013). This conference aims to provide an international forum for the exchange of leading edge scientific knowledge and industrial experience regarding the development and integration of the various aspects of Flexible Automation and Intelligent Manufacturing Systems covering the complete life-cycle of a company’s Products and Processes. Contents will include topics such as: Product, Process and Factory Integrated Design, Manufacturing Technology and Intelligent Systems, Manufacturing Operations Management and Optimization and Manufacturing Networks and MicroFactories. Front Matter....Pages i-xxiii Front Matter....Pages 1-1 Impacts of Product Lifecycle and Production System Design on Competitive and Sustainable Production....Pages 3-13 A Framework for Optimizing Product Performance Through Using Field Experience of In-Service Products to Improve the Design and Manufacture Stages of the Product Lifecycle....Pages 15-27 Advanced Product and Process Design Through Methodological Analysis and Forecasting of Energy Consumption in Manufacturing....Pages 29-43 Cost-Based Evaluation for Product Selective Disassemblability....Pages 45-57 Risk Management Methodology Covering the Entire Product Lifecycle....Pages 59-64 An Approach for the Selection of Process Plans Based on Part Family Changes....Pages 65-77 Development of an Open-Architecture Electric Vehicle Using Adaptable Design....Pages 79-90 Ergonomics Issues in Furniture Design: A Case of a Tabloid Chair Design....Pages 91-103 Solid Wood Panel Manufacturing Using Low Quality Materials....Pages 105-120 Performance-Oriented Manufacturability Analysis of a 5 GHz Satellite Oscillator....Pages 121-133 Concept of the System for Optimization of Manufacturing Processes....Pages 135-145 Structured Analysis of Reconfigurable Manufacturing Systems....Pages 147-157 A Methodology for the Estimation of Build Time for Operation Sequencing in Process Planning for a Hybrid Process....Pages 159-171 Capability-Based Approach for Evaluating the Impact of Product Requirement Changes on the Production System....Pages 173-185 Manufacturing Processes Design with UML and ERP Standard: A Case Study....Pages 187-196 FMEA as Applied to Electronic Manufacturing: A Revised Approach to Develop a More Robust and Optimized Solution....Pages 197-206 Simulation of the Pneumatic Behavior in the Virtual Commissioning of Automated Assembly Systems....Pages 207-218 An Innovative Framework for the Simulation of Manufacturing Systems: An Application to the Footwear Industry....Pages 219-231 Multi-Agent Simulation for Concept of Cellular Transport System in Intralogistics....Pages 233-244 Modeling and Simulation of a Laser Scanner Sensor: An Industrial Application Case Study....Pages 245-258 Front Matter....Pages 1-1 On the Application of Discrete-Event Simulation in Production....Pages 259-272 A Simulation Study on Assemble-to-Order Production for a Taiwan Machine Tools Manufacturer....Pages 273-284 The Use of Computer Simulation in Warehouse Automation....Pages 285-293 Optimal Safety Stock Policy for a Hybrid Manufacturing System: A Simulation Study....Pages 295-306 Modeling and Simulation of the EMG30 Geared Motor with Encoder Resorting to SimTwo: The Official Robot@Factory Simulator....Pages 307-314 New Concepts for a Flexible and Industrialized Production Process for FRP-Based Transport Infrastructure Components....Pages 315-328 Increasing Flexibility and Productivity in Small Assembly Operations: A Case Study....Pages 329-340 P-SOP Agent Generator for Flexible Manufacturing....Pages 341-353 Flexible Work Organization and Working Time Flexibility as Flexibility Strategies for Small and Medium-Sized Enterprises....Pages 355-366 Agent-Based Service-Oriented Architecture for Heterogeneous Data Sources Management in Ubiquitous Enterprise....Pages 367-378 Implications of Interoperability for Factory Planning....Pages 379-387 Computer Aided Process Planning: A Comprehensive Survey....Pages 389-400 Interoperable Data Provisioning and Discovery for Virtual Factories....Pages 401-413 Designing of Cloud-Based Virtual Factory Information System....Pages 415-426 Enabling Virtual Manufacturing Enterprises with Cloud Computing: An Analysis of Criteria for the Selection of Database as a Service Offers....Pages 427-438 An Infrastructure to Construct an Individualized Manufacturing Information System for Small and Medium Manufacturing Enterprises....Pages 439-450 Business Process Monitoring and Management in Virtual Enterprise Through Interactive User Interface Layer....Pages 451-464 Front Matter....Pages 465-465 Conceptual Development of Modular Machine Tools for Reconfigurable Manufacturing Systems....Pages 467-477 Global Green Production by Integration of Automated Decision Layers....Pages 479-488 Flexible SOA Based Platform for Research on Start-Up Procedures for Reconfigurable Production Machines....Pages 489-501 Front Matter....Pages 465-465 Application of Modularity Principles in the Press Tool Enterprise: Reconfigurability....Pages 503-514 Design of a Multifunctional Cell for Aerospace CFRP Production....Pages 515-524 Electrode Wear Estimation and Compensation for EDM Drilling....Pages 525-536 Topography-Selective Removal of Atmospheric Pressure Plasma Polishing....Pages 537-545 A PLCopen-Based Approach for Utilizing Powerful Industrial Robot Functions in PLC-Controlled Applications....Pages 547-557 On Analyzing the Semantics of IEC61131-3 ST and IL Applications....Pages 559-571 Standard Function Blocks for Product Oriented Programmed Process Data Access....Pages 573-583 CN2-SD for Subgroup Discovery in a Highly Customized Textile Industry: A Case Study....Pages 585-595 Statistical Process Control Methods as an Essential Tool for Modeling and Improvement of Diagnostic Processes....Pages 597-607 Rough Cut Machining for Impellers with 3-Axis and 5-Axis NC Machines....Pages 609-616 Discharge Parameters for Pass-Through Holes in EDM-Drilling....Pages 617-626 Graph-Based Analysis of Metal Cutting Parameters....Pages 627-636 A Surface Roughness and Power Consumption Analysis When Slot Milling Austenitic Stainless Steel in a Dry Cutting Environment....Pages 637-649 Development of an Intelligent Bolt Tensioning System and Adaptive Process for the Automated Pitch Bearing Assembly of Wind Turbines....Pages 651-663 Knowledge-Based Operation Planning and Machine Control by Function Blocks in Web-DPP....Pages 665-679 Self-Learning Production Systems: Adapter Reference Architecture....Pages 681-693 Forecasting Order Quantity for Treadmill Part by Comparison of Time Series Forecast Technologies and Artificial Intelligence Methods....Pages 695-704 Analytical Method for Obtaining Cutter Workpiece Engagement in Five-Axis Milling. Part 3: Flat-End Cutter and Free-Form Workpiece Surface....Pages 705-716 Building a Case Base for the Non-Conformance Problem Solving in the Aluminum Extrusion Process....Pages 717-728 Framework of Optimization of Transport Process with Use of Intelligent Hybrid System....Pages 729-735 Front Matter....Pages 465-465 A New Collaborative Filtering-Based Recommender System for Manufacturing AppStore: Which Applications Would be Useful to Your Business?....Pages 737-747 Real-Time Tracking System for a Moored Oil Tanker: A Kalman Filter Approach....Pages 749-760 Managing Automation Development Projects: A Comparison of Industrial Needs and Existing Theoretical Support....Pages 761-774 Issues Affecting Advanced Manufacturing Technology Projects....Pages 775-784 Front Matter....Pages 785-785 A Reference Model for a Synchronized and Dynamic Alignment of the Order Fulfillment Process....Pages 787-798 Closed-Loop Sustainable Supply Chain Design Under Uncertainties....Pages 799-812 An Integrated Production and Distribution Scheduling Approach for Exceptions Handling....Pages 813-823 Performance Framework Geared by a Proactive Approach....Pages 825-837 Application of Non-conformity Matrix to Predict System Interactions in Complex Quality Problems....Pages 839-850 Nonconformity Root Causes Analysis Through a Pattern Identification Approach....Pages 851-863 Downtime Model Development for Evaluating Operational Performance of Workover Activities in AGOCO....Pages 865-876 Potential Using of OEE in Evaluating the Operational Performance of Workover Activities....Pages 877-886 Operating Curves of Manufacturing Systems: A Theoretical Discourse....Pages 887-897 Elaboration of Reference Models for Improving Enterprise Performance....Pages 899-910 Process Performance Assessment in Collaborative Manufacturing Environments: A Role Oriented Approach....Pages 911-924 Measuring Job Satisfaction of Shift Workers Based on Fuzzy Systems Approach....Pages 925-934 Performance Heterogeneity Within a Group: An Empirical Study....Pages 935-946 Gender Equality in Entities Setup in Spanish Science and Technology Parks....Pages 947-959 A Model to Increase Customer Loyalty by Using Bi-directional Semantic Interference: An Application to White Goods Industry....Pages 961-969 A Study into Composite Laminators’ Motivation....Pages 971-984 Front Matter....Pages 785-785 Relationships of Factors in a Manual Assembly Line Environment....Pages 985-996 Clustering for Decision Support in the Fashion Industry: A Case Study....Pages 997-1008 Competence-Based Planning of Coupled Process Chains....Pages 1009-1021 Social Media in Manufacturing: Just Hype or Concrete Benefits?....Pages 1023-1034 RFID Implementation in the Footwear Supply Chain: From Production Line to Retail Store and Back....Pages 1035-1047 Costs of Inbound Logistics: Towards a Decision Support Model for Production System Design....Pages 1049-1061 PCB Assembly in a Multi-Machine Flowshop with Dynamic Board Release Times....Pages 1063-1076 A Multi-Agent Architecture Framework to Improve Wine Supply Chain Coordination....Pages 1077-1088 Green Procurement in Trading Sector of Hong Kong....Pages 1089-1101 Resource Allocation in the Paced Assembly of Customer Specific Goods....Pages 1103-1116 Injection Mold Maintenance Scheduling with Mold-Lifting Crane Consideration....Pages 1117-1128 A Multi-Agent System to Solve a New Formulation of Machine Layout Problem....Pages 1129-1139 Organizational Procedures for the Integration of Process Planning and Scheduling in Job-Shop Manufacturing....Pages 1141-1152 Intelligent Scheduling for Manufacturing Systems: A Case Study....Pages 1153-1164 Application of Firefly Metaheuristic Algorithm for the Single Row Facility Layout Problem....Pages 1165-1172 Geometrical Optimization of Micro-Mixer with Wavy Structure Design for Chemical Processes Using Taguchi Method....Pages 1173-1184 A Multi-Agent Self-Adaptive Architecture for Outsourcing Manufacturing Supply Chain....Pages 1185-1196 Inventory Based Multi-Item Lot-Sizing Problem in Uncertain Environment: BRKGA Approach....Pages 1197-1206 Front Matter....Pages 1207-1207 Challenges for Better Sustainable Manufacturing....Pages 1209-1221 The Power of Analytical Approaches Towards the Development of Differentiated Supply Chain Strategies: Case Study....Pages 1223-1235 Front Matter....Pages 1207-1207 Technology Policy for Promoting Environmental Sustainability in SMEs: Issues and Considerations for Effective Implementation....Pages 1237-1248 Proposal of a Deliberate Discovery-Learning Approach to Building Exploration Capabilities in a Manufacturing Organization....Pages 1249-1262 Design of Multi-Stage Manufacturing Networks for Personalized Products Using Metaheuristics....Pages 1263-1276 New Business Models Elements Oriented to Product-Service Machinery Industry....Pages 1277-1289 Reference Model Framework for Production of Small Series of Innovative and Fashionable Goods in Manufacturing Networks....Pages 1291-1303 Customer Service in Supply Chain Management: A Case Study....Pages 1305-1321 Strategic Fit Assessment for Value-Added Networks of Electric Engine Production....Pages 1323-1334 Analysis of the Network of Relations of Organizations Set up at Walqa Technology Park....Pages 1335-1346 Distributed Manufacturing System in a Multi-Agent Approach: An Application for Oil Field Management....Pages 1347-1357 Front Matter....Pages 1359-1359 Exploiting Augmented Reality in Lean Manufacturing: Opportunities and Challenges....Pages 1361-1373 Performance Measurement for Efficient Lean Management....Pages 1375-1384 Lean Management Methods in Product Development: A Case Study....Pages 1385-1399 Analysis of the CSFs of Lean Tools and ERP Systems in Improving Manufacturing Performance in SMEs....Pages 1401-1412 The Impact of Autonomy on Lean Manufacturing Systems....Pages 1413-1423 How to Foresee and Measure the Real Economic Impact of a Lean Manufacturing Implementation....Pages 1425-1436 Setup Performance Indicators: A Tool to Systematize and Standardize the Setup Process Diagnosis....Pages 1437-1449 Kanban Principle Training Game “Kanban Bar”....Pages 1451-1459 Using the Six Sigma DMAIC Methodology to Improve an Internal Logistic Process....Pages 1461-1473 Lean Six Sigma Supply Chain Case Study: Aircraft Shipment Improvement in a Pharmaceutical Company....Pages 1475-1487 A Comparative Study of the Implementation Status of Lean Six Sigma in South Korea and the UK....Pages 1489-1502 Front Matter....Pages 1359-1359 The Application of a Lean Philosophy During Manufacture of Advanced Airframe Structures in a New Product Introduction (NPI) Environment....Pages 1503-1513 Applying Value Stream Mapping to Identify and Evaluate Waste in a Company of the Ceramic Sector....Pages 1515-1525 Specific Strategies for Successful Lean Development Implementation....Pages 1527-1537 Adaptation of Lean in the Wood Industry....Pages 1539-1551 Simulation Studies of Hybrid Pull Systems of Kanban and CONWIP in an Assembly Line....Pages 1553-1563 Value Stream Mapping Application on Mould Making Industry: Results and Discussion....Pages 1565-1577 Implementation of Lean Principles in a Food Manufacturing Company....Pages 1579-1590 The Use of Lean Pull Strategy and Simulation in Solving Total Laboratory Automation Problem....Pages 1591-1599 Front Matter....Pages 1601-1601 Dual Energy Signatures Enable Energy Value-Stream Mapping....Pages 1603-1611 Practical Approach to Analyze and Optimize Energy Efficiency Within a Press Hardening Process....Pages 1613-1626 Methodical Approach to Identify Energy Efficiency Measures in Factory Planning Based on Qualitative Analysis....Pages 1627-1637 Evaluation of Process Chains for an Overall Optimization of Manufacturing Energy Efficiency....Pages 1639-1651 Green Cycle Factory....Pages 1653-1663 Visualization of Energy: Energy Cards Create Transparency for Energy-Efficient Factories and Processes....Pages 1665-1676 Sustainability Performance Indicators for Supporting the Realization of Sustainable and Energy-Efficient Manufacturing....Pages 1677-1688 Back Matter....Pages 1689-1693