Advances in Industrial Automation and Smart Manufacturing: Select Proceedings of ICAIASM 2019 (Lecture Notes in Mechanical Engineering)

This book comprises selected peer-reviewed proceedings of the International Conference on Advances in Industrial Automation and Smart Manufacturing (ICAIASM) 2019. The contents focus on innovative manufacturing processes, standards and technologies used to implement Industry 4.0, and industrial IoT based environment for smart manufacturing. The book particularly emphasizes on emerging industrial concepts like industrial IoT and cyber physical systems, advanced simulation and digital twin, wireless instrumentation, rapid prototyping and tooling, augmented reality, analytics and manufacturing operations management. Given the range of topics covered, this book will be useful for students, researchers as well as industry professionals. Front Matter ....Pages i-xxii An Overview of Industry 4.0 Technologies and Benefits and Challenges That Incurred While Adopting It (V. M. Gobinath)....Pages 1-12 Design, Fabrication and Testing of Magnetorheological Damper System for Machine Tool Application (Shreedhar Kolekar, V. Dhinakaran, T. Jagadeesha, Choi Seung Bok)....Pages 13-31 Design and Fabrication of a Test Rig for Performance Analysis of a Pneumatic Muscle Actuator (M. Yashas, Antonio Dylan Do Rosario Carvalho, P. Navin Karanth, Vijay Desai)....Pages 33-45 Fracture Analysis of C-Stringer and Hat Stringer on the Load Carrying Vehicle (B. Stalin, V. Dhinakaran, M. Ravichandran, K. Sathiya Moorthi, J. Vairamuthu)....Pages 47-55 Prioritization of Factors Influencing Sustainable Product Design in the Context of Green Consumer Behavior Using Hybrid AHP–ELECTRE II: A Case Study (Jeevan Kishore Reddy, Kandasamy Jayakrishna, Sakthivel Aravind Raj)....Pages 57-67 Evaluation of Material Properties and Abrasive Resistance of Tantalum Carbide-Based Hardox Steel for Construction Purpose (P. S. Senthil Kumar, S. Marichamy, C. Sivakandhan, B. Stalin, V. Dhinakaran, I. Satyanarayana)....Pages 69-76 Development of Portable Tabletop Equipments for Micromanufacturing System (T. T. M. Kannan, R. Elangovan)....Pages 77-85 Analyzing the Manufacturing Operations and Identifying the Bottlenecks in Food Processing Industry (Chetan Prakash Chhalani, Piyushh Bhutoria, Yash Agarwal, S. Aravind Raj)....Pages 87-97 Design and Optimization of Constrained Damping Layer Thickness of Aluminium Plate Structure at Various Wave Modes of Vibration (Rama Rao Thatigiri, Meera Saheb Koppanati)....Pages 99-112 Design and Investigation of a Go e-Kart Frame by Utilizing CAD Tools (Syed Kwaja Moinuddin, K. Nagaraju, Turpunati Shahinsha, K. L. Srinivasulu)....Pages 113-130 Design and Fabrication of an Automated Laptop Stand (Mona Sahu, Kondru Gnana Sundari, Emerald Ninolin Stephen)....Pages 131-139 Design and Analysis of Progressive Die for Manufacturing the Gasket Part (Saurabh Priyadarshi, Premanand S. Chauhan, Rajesh Pratap Singh)....Pages 141-154 Design of Industrial Safety Helmets with Improved Stiffness Through Finite Element Analysis (R. Surendran, A. Rahul Kumar, A. Suresh, K. P. Manoj Kumar, V. Dhinakaran, K. Karthikeyan)....Pages 155-166 Development of Injection Moulding and Its Statically Method Experimental Study During the Manufacturing Process (M. Usha Rani, Y. Ramamohan Reddy, V. Viswanatha Chari, G. Srinivas Kumar)....Pages 167-176 Buckling Analysis of C-Stringer and Hat Stringer on the Load Carrying Vehicle (B. Stalin, V. Dhinakaran, M. Ravichandran, K. Sathiya Moorthi, J. Vairamuthu)....Pages 177-183 Design and Development of IC Engine Fuel Injector Nozzle Holder Body Using Hydraulic Fixture (M. Purusothaman, K. Prudhvi, T. N. Valarmathi, J. Hemanadh, S. Ganesan)....Pages 185-195 Topology Optimization of Steering Knuckle (V. Dhinakaran, A. Rahul Kumar, Rishiekesh Ramgopal, Surendar Kannan, B. Stalin, T. Jagadeesha)....Pages 197-206 Recent Ergonomic Interventions and Evaluations on Laptop, Smartphones and Desktop Computer Users (Mona Sahu, Kondru Gnana Sundari, Abhishek David)....Pages 207-224 A Review on Pre-installing Investigations of Earth Air Tube Heat Exchanger (EATHE) (Saif Nawaz Ahmad, Om Prakash)....Pages 225-232 Assessment of Green Sustainability Index of a Machining Process Using Multigrade Fuzzy Approach (S. Dhanalakshmi, T. Rameshbabu)....Pages 233-246 Multiobjective Optimization of End Milling Process on Monel Using Grey Relational Analysis (Muhammed Shihan, J. Chandradass, T. T. M. Kannan)....Pages 247-265 Investigations on Wire Electrical Discharge Machining of Nickel-Based Superalloy Using Taguchi’s Approach (N. Manikandan, J. S. Binoj, K. C. Varaprasad, P. Thejasree, Ramesh Raju)....Pages 267-274 Comparison of Duplex Stainless Steel (2205) Spur Gears Cut by Wire Electrodischarge Machining (WEDM) and Hobbing Under Dry Condition (Mukesh Kumar Choudhary, V. Dhinakaran, T. Jagadeesha)....Pages 275-283 Modeling and Optimization of Machining Parameters for Turning of Mild Steel Using Single-Point Cutting Tool Made of P20 Tool Steel (S. Dinesh, V. Vijayan, A. Parthiban, C. Saravanan, B. Suresh Kumar)....Pages 285-295 Application of Entropy—Deng’s Similarity Approach for Optimization of Single-Point Incremental Forming Process Parameters of Titanium Grade 2 Sheets (G. Yoganjaneyulu, C. Sathiya Narayanan)....Pages 297-312 Experimental Studies on Deep Cryo Treated Plus Tempered Tungsten Carbide Inserts in Turning Operation (K. Arunkarthikeyan, K. Balamurugan)....Pages 313-323 Dual Response Surface and Desirability Approach for Modeling and Optimization of Abrasive Water Jet Machining Process (G. Rajyalakshmi, K. Jayakrishna, S. Aravind Raj)....Pages 325-346 Taguchi Optimization of AWJM Process Parameters on Aluminium Hybrid Composite (P. Ganesan, C. Sivakandhan, S. Marichamy, D. Madan, B. Stalin, V. Dhinakaran)....Pages 347-355 ECM Machining and Its Process Optimization for AISI 304 Steel (D. Arulkirubakaran, Malkiya Ralsine Prince, D. Palanisamy, N. Manikandan, R. Ramesh)....Pages 357-365 Investigation on Electrochemical Micromachining (EMM) of AA-MMC Using Acidified Sodium Nitrate Electrolyte (M. Soundarrajan, R. Thanigaivelan, S. Maniraj)....Pages 367-376 Experimental Investigation of Nd:YAG Laser Welding of Inconel 625 Alloy Sheet (Sudhani Srikanth, A. Parthiban, V. Vijayan, S. Dinesh, S. Sathish)....Pages 377-386 Prediction of Performance Measures in Wire Electrical Discharge Machining of Aluminum–Fly Ash Composites Using Regression Analysis (D. Palanisamy, N. Manikandan, Ramesh Raju, D. Arul Kirubakaran, J. S. Binoj)....Pages 387-396 Wear Behaviour of Duplex Stainless Steel Spur Gear Produced by CNC Wire Electro-discharge Machining Under Wet Lubrication—An Experimental Approach (Mukesh Kumar Choudhary, V. Dhinakaran, T. Jagadeesha)....Pages 397-406 Application of Artificial Neural Network to Friction Stir Welding Process of AA7050 Aluminum Alloy (Aniket K. Dutt, K. Sindhuja, Siriyapureddy Vijaya Narasimha Reddy, Pawan Kumar)....Pages 407-414 Experimental Investigation on Velocity and Angle of Butt Weld Joint by Using TIG Welding (K. Nagaraju, Syed Kwaja Moinuddin, P. Moulali, M. Ravichandra)....Pages 415-427 Predictive Models for Wire Spark Erosion Machining of AA 7075 Alloy Using Multiple Regression Analysis (N. Manikandan, J. S. Binoj, P. C. Krishnamachary, P. Thejasree, D. Arul Kirubakaran)....Pages 429-438 Finite Element Modelling of Cutting Forces in Turning of Ti–6Al–4V Alloy (N. Subhash, V. Dhinakaran, T. Jagadeesha)....Pages 439-446 Analysis of Centerless Grinding Process Parameters in Machining SS 316 L Steel for Improved Productivity (P. Sakthivel, S. Dinesh, A. Godwin Antony, V. Vijayan)....Pages 447-453 Mechanical Properties and Microstructure of Nano-crystalline AlN Coating on Mild Steel (A. Rahul Kumar, P. Prince Packiaraj, A. Suresh, V. Dhinakaran, M. Vinayagamoorthy, S. Sivaraj)....Pages 455-464 Material Characterization and Parametric Effect on Nickel-Coated Mild Steel Sheets by Electroplating Process (D. Pritima, P. Padmanabhan, S. Marichamy, C. Sivakandhan, B. Stalin, V. Dhinakaran)....Pages 465-471 Evaluation of Mechanical Properties on Ni–Cr Alloy-Coated Marine Structures (A. Amala Mithin Minther Singh, P. Arul Franco, J. S. Binoj, N. Manikandan)....Pages 473-486 Experimentation and Process Parametric Optimization of 3D Printing of ABS-Based Polymer Parts (Ramesh Raju, T. Arun Selvakumar, P. Mohammed Rizwan Ali, P. Satheesh Kumar, D. Giridhar)....Pages 487-496 Experimental Analysis on Wire Electrical Discharge Machining of Inconel 718 Using Taguchi’s Method (P. Thejasree, J. S. Binoj, P. C. Krishnamachary, N. Manikandan, D. Palanisamy)....Pages 497-504 Experimental Evaluation of Cutting Process Parameters in Cryogenic Machining of Duplex Stainless Steel (D. Narayanan, V. G. Salunkhe, V. Dhinakaran, T. Jagadeesha)....Pages 505-516 Evaluation of Tensile Strength of Friction Welded Monel and ETP Copper Dissimilar Joints (S. Marimuthu, K. R. Balasubramanian, T. T. M. Kannan)....Pages 517-528 Micromechanical Modeling of Ferrite–Austenite Interphase of 23Cr-6Ni-3Mo Duplex Stainless Steel with an Initial Equiaxed Austenite Morphology Using Finite Element Methods (Pawan Kumar, Amit Roy Choudhury, Saroj Basantia, Aniket Dutt)....Pages 529-540 Investigation on Slurry Pot Erosion Wear Behaviour of AA5083 Aluminium Alloy (K. Sasidhar Reddy, B. Sasi Prasad, E. Sai Kiran Gowd, A. Sekhar Babu, B. Santhosh Kumar, R. Manoj Kumar et al.)....Pages 541-552 Tribological Behaviour and Electric Discharge Drilling of Duplex Silicon Metal Matrix (T. Vishnu Vardhan, S. Marichamy, B. Stalin, J. Vairamuthu, V. Dhinakaran)....Pages 553-562 Tensile and Hardness Behavior of RRA Treated Aluminum 7075 Alloy (K. Sunil Kumar, P. L. Srinivasamurthy)....Pages 563-575 Investigations on Wire Spark Erosion Machining of AA 6061 Alloy Using Taguchi’s Approach (J. S. Binoj, N. Manikandan, K. C. Varaprasad, P. Thejasree, Ramesh Raju)....Pages 577-585 A FEA Model to Predict Mechanical Properties of Laminated Bamboo Composites (P. M. Bupathi Ram, V. Dhinakaran, K. P. Manoj Kumar, Surendar Kannan, H. Mohit)....Pages 587-595 Contact Stress Evaluation of Micro-Grooving Process of Alumina Ceramic and Validation with Acoustic Emission Parameters (D. Giridhar, Ramesh Raju)....Pages 597-617 Numerical Analysis of Autofrettaged High-Pressure Aluminium Cylinder (Neelkant Patil, Shivarudraiah, Kalmeshwar Ullegaddi)....Pages 619-629 Investigation of Crack Detection Technique in a Rotating Shaft by Using Vibration Measurement (T. Jagadeesha, V. G. Salunkhe, R. G. Desavale, P. B. Patil, M. B. Kumbhar, A. R. Koli)....Pages 631-645 Analysis of Parameters on Bend Force in Nickel-Coated Mild Steel Sheets Through Contour Plot (D. Pritima, B. Stalin, J. Vairamuthu, P. Mallesham, M. Srinivasa Rao, S. Marichamy)....Pages 647-652 Development of Multiple Regression Models for Wire Spark Erosion Machining of AA2024 Alloy (B. Vishnu Vardhana Naidu, K. C. Varaprasad, N. Manikandan, J. S. Binoj)....Pages 653-661 Numerical Analysis on Gas Turbine Blade of a Nickel-Based Alloy with Titanium Alloy (V. Dhinakaran, R. Surendran, K. P. Manoj Kumar, A. Rahul Kumar, B. K. Nagesha, M. D. Vijayakumar)....Pages 663-671 Mechanical and Tribological Properties of Al–Mg–SiC Metal Matrix Composite for Pistons of Two-Stroke Engine ( Jacob, V. Dhinakaran, T. Jagadeesha)....Pages 673-683 Fabrication and Characterization of Al6061 with Boron Carbide Metal Matrix Composites (V. Viswanatha Chari, G. Srinivas Kumar, D. Sai Chaitanya Kishore, M. Usha Rani)....Pages 685-695 Effect of TiB2 on Mechanical Properties and Microstructural of Aluminium Composite (K. S. Sridhar Raja, J. Hemanandh, J. Mohan Krishna, R. Muni Sai Preetham)....Pages 697-703 Thermo-Physical Properties of Al2O3 and Preparation Technique (S. Baskar, L. Karikalan)....Pages 705-710 Non-destructive Evaluation for Composite Aluminium Composites (I. J. Isaac Premkumar, V. Vijayan, K. Rajaguru, B. Suresh Kumar)....Pages 711-716 Investigation on Surface Roughness in Drilling of al/SiC/MoS2 Metal Matrix Composites (S. Ajith Arul Daniel, A. Parthiban, S. Sivaganesan, S. Vijay Ananth)....Pages 717-724 Parametric Effect and Laser Beam Machining of Rhenium Diboride-Based Molybdenum Metal Matrix (Anbarasu Augustine, Joseph Dominic Vijayakumar, S. Paulsingarayar, S. Marichamy, B. Stalin, V. Dhinakaran)....Pages 725-732 Microstructure and Mechanical Properties of Two Different Magnesium Alloys Reinforced with Calcium Phosphate Cement Matrix (R. Suresh, N. Shyam Sunder, Shrishail Kakkeri)....Pages 733-741 Abrasive Water Jet Machining Studies on AlSi7+63%SiC Hybrid Composite (Pruthviraju Garikipati, K. Balamurugan)....Pages 743-751 Machining Studies on Various Ply Orientations of Glass Fiber Composite (Jyothhi Yarlagaddaa, Ramakrishna Malkapuram, K. Balamurugan)....Pages 753-769 Evaluation of Mechanical and Morphological Properties of Hybrid Reinforced Polymer Composites (N. Babu, C. S. Rathnasabapathy, N. Karunakaran)....Pages 771-783 Experimental Investigation and Characterization of HDPE & LDPE Polymer Composites (S. Ganesan, J. Hemanandh, K. S. Sridhar Raja, M. Purusothaman)....Pages 785-799 Experimental Investigation and Comparing the Mechanical Properties of Glass Fiber-Reinforced Polymers with Carbon Nanotubes and Sawdust (Janarthanam Hemanandh, K. S. Sridhar Raja, S. Ganesan, S. P. Venkatesan, Ashish Kumar Tiwari, Akshay Sethu)....Pages 801-809 Mechanical and Microstructural Characterization of Copper and Carbon Nanotubes Composites (Shridhar Deshpande, D. Amaresh Kumar, C. T. Murali, Shrishail Kakkeri)....Pages 811-825 Fabrication, Characterization and Parametric Optimization on Drilling of Heat-Treated A356-SiCp Composites (K. Vinoth Babu, S. Suresh Kumar, P. Ganesan, S. Marichamy, D. Madan)....Pages 827-838 A Review on Production of Bioethanol (Rajnish Kumar, Om Prakash)....Pages 839-845 Fuel from Plastic Waste: A Review (Kundan Kumar Jha, T. T. M. Kannan, Ashutosh Das)....Pages 847-851 Production of Alternate Fuel Using Jatropha Oil and Kerosene—Analysis of Their Performance and Emission Characteristics (J. Hemanandh, S. Ganesan, K. S. Sridhar Raja, V. Aakhash Sivan, Abdul Maher Khaliq)....Pages 853-863 An Influence on Wear Characteristics of Benthic-Diatom Navicula Sp. Algae Oil by Using Four Ball Tribometer (J. Arunprasad, R. Thirugnanasambantham, R. Rajesh, S. Sugumar, T. Elango)....Pages 865-878 Experimental Investigation of Performance and Combustion Characteristics of a Diesel Engine Fueled with Eruca sativa (Taramira) Biodiesel–Diesel Blend (Mohd Hamid Hussain, C. H. Biradar)....Pages 879-893 Feasibility Studies on Spent Coffee Powder Oil as Alternative to Diesel in CI Engines (S. Sunil, Shrishail Kakkeri, B. S. Chandra Prasad, N. Kapilan, Shivarudraiah)....Pages 895-906 Emission and Performance Characteristics of Hydrotreated Vegetable Oil and Kerosene as Fuel for Diesel Engines (Hemanandh Janarthanam, S. Ganesan, B. R. S. Aravind, N. Aman)....Pages 907-916 Experimental Study on CI Engine by Using Microalgae Oil and Their Blends (P. Moulali, P. Nagaraju, P. Madhuraghava, M. Ravichandra, S. Neeraja)....Pages 917-927 An Investigation on Piston Structural Analysis Related with Experimental Cylinder Pressures Using Different Biodiesel Blend Ratios (I. J. Isaac Premkumar, A. Prabu, V. Vijayan, S. Dinesh)....Pages 929-944 Experimental Investigation on the Performance of Tyre Pyrolysis Oil Blended with Palm Stearin Methyl Ester as a Fuel for Single-Cylinder C.I Engine (P. Nagaraju, M. Ravichandra, M L R Chaitanya Lahari, P H V Sesha Talpa Sai)....Pages 945-952 Experimental Investigation on Mixing of Waste Plastic and Tyre Pyrolysis Oil Blends with Diesel in a Single-Cylinder Four-Stroke Diesel Engine (M. Mohammed Riyaz, M. P. Rangaiah)....Pages 953-968 Effect of Exhaust Gas Recirculation and Cerium Oxide on Tire Pyrolysis Oil Blends (M. Ravichandra, P. Nagaraju, P. Moulali, K. Nagaraju)....Pages 969-985 Production of Paraffinic Fuel by Hydrotreatment of Waste Sunflower Cooking Oil Using Nobel Catalyst (Hemanandh Janarthanam, S. Ganesan, S. P. Venkatesan, A. M. Rakesh, B. Sathish Kumar Reddy)....Pages 987-999 Experimental Investigation on HCCI Engine with Changes of the Air Intake Temperature (P. Moulali, T. Hari Prasad, B. Durga Prasad)....Pages 1001-1011 Experimental Investigation on the Performance of Refrigerator with Nitrile Rubber and Glass Wool as Insulating Material (K. Kiran Kumar, B. Chandra Mohan Reddy)....Pages 1013-1019 Enhancement of Energy Efficiency Using Environmentally Benign Refrigerant Blends in Vapour Compression Refrigeration System (P. Elumalai, R. Vijayan, V. Subburam, S. Maniraj)....Pages 1021-1033 Investigation of Performance of Vapor Compression Refrigeration System with Forced Air-Cooling Condenser With R600a and Hydrocarbon Mixture (R290 + R600a) as Refrigerant (Mulla Irfan Ahmad, S. M. Jameel Basha, V. Viswanatha Chari, G. Srinivas Kumar)....Pages 1035-1041 Development of Multi-functioning Organic Waste Shredding Machine for Natural Compost (E. Pavankumar, S. Baskaran, R. Prithivirajan, S. Vinoth Kumar, A. Karpagaraj)....Pages 1043-1055 A Technological Assessment of the Ocean Wave Energy Converters (D. Madan, P. Rathnakumar, S. Marichamy, P. Ganesan, K. Vinothbabu, B. Stalin)....Pages 1057-1072 A Secure Data Sharing Using IDSS CP-ABE in Cloud Storage (T. P. Ezhilarasi, N. Sudheer Kumar, T. P. Latchoumi, N. Balayesu)....Pages 1073-1085 Mechanical Characterization of Palmyra- and S Glass Fibre-Reinforced Hybrid Polymer Composites (Navuluri Padma Sravya, S. Sivaganesan)....Pages 1087-1096